Group 26 - Mr. Coffee Coffee Maker Gate 2 Product Disection

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Contents

Disection Process and Parts List

Navagation
Home Page
Preliminary Project Review


Parts List

Listed below is a part list for the Mr. Coffee Coffee maker. It includes each part that is included in the disection as well as the required tools for the disection. It is followed also by a list of screws removed from the coffee maker with the quantity and a picture of each screw type

For an enlargment of a desired photograph simply click on the image provided in the table.

Part List
Item Number Item Name Quantity Object Picture Item Number Item Name Quantity Object Picture
1 Coffee Maker Lid 1
Coffee-Maker-Lid.JPG
20 Heating Plate 1
Heating-Plate.JPG
2 Grinder 1
GrinderCM.JPG
21 Plastic Wire Guard 1
PW-Guard.JPG
3 Grinder Lid 1
Grinder-Lid.JPG
22 Circuit Board Base 1
CB-Base.JPG
4 Plastic Half Circle 1
PH-Circle.JPG
23 Circuit Board 1
CM-CB.JPG
5 Handle 1
CM-Handle.JPG
24 Red and Mauve Wire Plug 1
RM-WPCM.JPG
6 Filter Basket 1
Filter-Basket.JPG
25 Grinder Motor 1
CM-GM.JPG
7 Coffee Basket 1
Coffee-Basket.JPG
26 Grinder Motor Base 1
GM-Base.JPG
8 Small Coffee Basket Spring 1
CBSRR.JPG
27 11 1/2 inch Red Tube 1
11RT.JPG
9 Plastic End Seperater 1
PEnd.JPG
28 Red Tube Holder 1
RT-Holder.JPG
10 Rubber Coffee Basket Ring 1
CBSpringRR.JPG
29 Black Valve Small Rubber Ring 1
WV-Ring.JPG
11 Rubber Stoppers 2
Rubber-Stoppers.JPG
30 Black Valve 1
WV-Valve.JPG
12 Base Plate 1
CM-Base-Plate.JPG
31 Black Valve Spring 1
WV-Spring.JPG
13 Metal Guard 1
CM-Metal-Guard.JPG
32 Black Valve Casing 1
WV-Casing.JPG
14 5-1/2 inch Red Tube 1
5RedTube.JPG
33 Large Rubber Sealing Ring 1
WV-LR.JPG
15 Heating Coil 1
CM-Heating-Coil.JPG
34 Power Cord 1
CM-PCord.JPG
16 Wire Plug 1
CM-WP.JPG
35 Switch 1
CM-Switch.JPG
17 Control Center Base 1
CC-Base.JPG
36 Thin Black Pin 2
Top-SPin.JPG
18 Control Center 1
Control-Center.JPG
37 Rubber Holder 1
Rubber-Holder.JPG
19 Clear Display Window 1
CD-Window.JPG
38 Flat Ended Black Pin 1
Black-Pin.JPG
Table 3: Detailed Part List and associated Pictures, Gate 2
Screw List
Number Name Quantity Picture Number Name Quantity Picture
1 9/16" Pan Machine Screw 1
916S.JPG
8 #2 1/2 Zinc Plated Pan Tapping Screw 2
12ZPan.JPG
2 5/16" Pan Machine Screw 2
516Tap23.JPG
9 3/16 Zinc Plated Pan Machine Screw 2
316ZPan.JPG
3 #2 5/16" Tapping Screw 4
516Tap.JPG
10 #5 5/8 Pan Machine Screw 2
558Pan.JPG
4 5/8" Pan Machine Screw 2
58Pan.JPG
11 3/4" Pan Machine Screw 4
24Pan.JPG
5 1/4" Pan Machine Screw 2
14Pan.JPG
12 1/2" Pan Machine Screw 4
12Pan.JPG
6 3/16" Pan Machine Screw 4
316Pan.JPG
13 7/16" Pan Machine Screw 1
716.JPG
7 #1 1/8 Flat Machine Screw 1
18Flat.JPG
Table 4: Detailed Screw List and associated Pictures, Gate 2


Disection Process

The table listed below provides a detailed description of each step of the disection process, along with a photograph, the approximate time requried, and difficulty rating for the process. For the entire disection, the only tool required will be a #1 Phillips head Screw driver.

For an enlargment of a desired photograph simply click on the image provided in the table.

Disection Process
Step Description Tools Picture Time Required Dificulty
1 Coffee maker flip down lid is removed by first pressing the front release button, opening the lid. Then by spreading apart the lid's hinges by hand it can be easilty slid out. Hands
CM-LidF.JPG
0:05 1
2 The grinder assembley and grinder lid is removed by hand from the coffee maker. Hands
GR3.JPG
0:10 1
3 The grinder lid is removed by hand from the top of the grinder assemebly. Hands
GLid-Removed-3.JPG
0:05 1
4 Attached to the bottom of the grinder assembley is a black plastic half circle shape piece that is removed by one 9/16" Pan Machine Screw located at it's center. #1 Phillips Head Screw Driver
Half-BC-4.JPG
0:30 1
5 A 5/16" Pan Machine screw is removed from the Grinder Assembley to detach the handle from its connections, completeting the grinder assembley disection. #1 Phillips Head Screw Driver
Handle-Screw-5.JPG
0:30 1
6 The Filter and Coffee Baskets are removed by hand. Hands
FCBR.JPG
0:05 1
7 The rubber stopper inside of the coffee basket is removed to release the spring assemebly attached to it. The Spring assembley's components when unattached from the basket slide easily apart from each other. Hands
CBasket-RS-3.JPG
0:15 1
8 The Coffee Maker is then turned over in order to start the process of the removal of the inner componets. Four potential screw slots are visibile, however only the two back position holes hold screws. Hands
CMFlip.JPG
0:05 1
9 Two rubber stoppers are removed by hand to expose two additional screws. Hands
RSR.JPG
0:30 1
10 The two back #2 5/16" Tapping Screw screws and the two #2 5/16" Tapping Screw screws revealed by removal of the rubber stoppers are removed from the base. #1 Philips Head Screw Driver
BSR.JPG
1:30 1
11 The Base is then easily lifted off of the coffee maker by hand, and the internal components are revealed. Hands
BSLO.JPG
0:30 1
12 The metal guard is removed by removing two 5/8" Pan Machine Screws #1 Phillips Head Screw Driver
MMG.JPG
0:45 1
13 The red tubes are detached from the heating coil by hand. The heating coil is placed to the side to gain better access to the control center. Hands
RTD.JPG
0:20 1
14 The control center is detached from the main circuit board by removing the wire plug by hand from the main circuit board. Hands
CP-Board-Plug-13.JPG
0:15 1
15 Two 1/4" Pan Machine Screws are removed from the control center base. The control center is now able to be removed from the coffee maker. #1 Phillips Head Screw Driver
CC-Base-Screw-15.JPG
1:00 3
16 The opposite end of the wire plug can now be removed from the control center board by hand. Hands
CC-Plug-16.JPG
0:20 1
17 Four 3/16" Pan Machine Screws are removed from the back on the control panel board to completely remove it from the coffee maker. This completes the disassembly of the control planel # 1 Phillips Head Screw Driver
CC-4Screws-17.JPG
2:00 1
18 The clear plastic display window exposed by the removal of the control center is easily removed by two #1 1/8 Flat Machine Screws #1 Phillips Head Screw Driver
Clear-Glass-Window-17.JPG
0:40 1
19 The heating plate can be removed by hand by pushing it up from its opposing side and lifting it out of the system. Hands
HPR.JPG
0:30 1
20 The internal wires are able to be set free of the side of the coffee maker by removing the plastic wire guard by the removal of two #2 1/2 Zinc Plated Pan Tapping Screws. #1 Phillips Head Screw Driver
PW-Guard-20.JPG
1:20 1
21 To remove the main circuit board, its base must first be released from the coffee maker wall by removing two 3/16 Zinc Plated Pan Machine Screws located in the gap between the circuit board and the coffee maker wall. #1 Phillips Head Screw Driver
CB-Gap-21.JPG
2:15 3
22 Once the circuit board base is released from the side wall the circuit board can be detached from its base by removing a 5/16" Pan Machine Screw screw located in the center of the circuit board. #1 Phillips Head Screw Driver
CBRR.JPG
0:45 1
23 To gain access to the grinder motor two 3/16 Zinc Plated Pan Machine Screw right and left of the power cord slot can be removed to split the coffee maker in half. Eventhough the plastic casing of the coffee marker is in half, sodered wires still run through both halfs, making them insepartable. #1 Phillips Head Screw Driver
PCord-Holes-23.JPG
1:15 1
24 The 5.5 inch red tube detached from the heating coil can now be completely removed from the system by pulling it off its base revealed by the separation of the coffee maker by hand Hands
5RT-Removal-24.JPG
0:20 1
25 The coffee maker being in half allows access two #5 5/8 Pan Machine Screw screws located on the wall perpendicular to the heating base. By removing the two screws the motor is realeased from the casing of the coffee maker. #1 Phillips Head Screw Driver
MRS-25.JPG
1:30 3
26 The opposing end to the 11.5 red tube detached from the heating coil can now be completely removed from the system detaching it from the the motor base by hand. Hands
11RT-Removal-26.JPG
0:20 1
27 To begin the disassembly of the motor and its base, the red and mauve wires must be removed from the circuit board by removing the wire plug by hand. Hands
RM-Plug-27.JPG
0:30 1
28 Four 3/4" Pan Machine Screws are removed from the square motor casing coloum and its base. #1 Phillips Head Screw Driver
MCBase-28.JPG
2:30 1
29 The motor base can now be pulled away from the motor. By sliding the casing coloum up, a view of the motor can be seen. This completes the disection of the motor due to sodered wire joints and undisectable connections. Hands
Motor-29.JPG
0:20 1
30 Returning to the base four 1/2" Pan Machine Screws are removed from the red tube holder releasing the red tube holder assembley. #1 Phillips Head Screw Driver
RT-Holder-30.JPG
2:40 1
31 The water intake valve is removed by pushing it through the large rubber sealing ring on the reverse side. Once pushed through the sealing ring can be removed from the base by hand. Hands
Bottom-SR-31.JPG
0:40 1
32 The water intake valve is broken down into its individual compents by removing the small rubber ring from the black top piece. Once the ring is removed the spring assemebly falls out of the bottom into its individual pieces. Hands
WV-33.JPG
0:40 1
33 Moving to the electrical switch two 7/16" Pan Machine Screws are removed to expose the switch pin. #1 Phillips Screw Driver
Switch-33.JPG
0:30 1
34 The switch pin is easily removed by hand to expose a thin black pin, rubber holder, spring and an additional flat ended black pin. Hands
Switch-Pin-34.JPG
0:40 1
35 No further disassemblement can occur do to sodered wire joints.
Table 4: Detailed Disection Breakdown Steps With Pictures, Gate 2

Summary Of System Conections

Each of the systems is interwoven into the main function of the product, to make coffee. The water pump and heating system gets the water hot and delivers it to the brewer. The Circuitry and input system tell the brewer what to do and when to do it. The grinder and filter get the beans ready to be brewed. And the brewer takes all of this and puts it together into one process that brews coffee. Below is a chart that demonstrates the systems and their connections.

Chart 1: System conections, Gate 2
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