Group 26 - Mr. Coffee Coffee Maker Gate 2 Product Disection
Contents |
Disection Process and Parts List
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Preliminary Project Review
Parts List
Listed below is a part list for the Mr. Coffee Coffee maker. It includes each part that is included in the disection as well as the required tools for the disection. It is followed also by a list of screws removed from the coffee maker with the quantity and a picture of each screw type
For an enlargment of a desired photograph simply click on the image provided in the table.
| Part List | ||||||||
|---|---|---|---|---|---|---|---|---|
| Item Number | Item Name | Quantity | Object Picture | Item Number | Item Name | Quantity | Object Picture | |
| 1 | Coffee Maker Lid | 1 | 20 | Heating Plate | 1 | |||
| 2 | Grinder | 1 | 21 | Plastic Wire Guard | 1 | |||
| 3 | Grinder Lid | 1 | 22 | Circuit Board Base | 1 | |||
| 4 | Plastic Half Circle | 1 | 23 | Circuit Board | 1 | |||
| 5 | Handle | 1 | 24 | Red and Mauve Wire Plug | 1 | |||
| 6 | Filter Basket | 1 | 25 | Grinder Motor | 1 | |||
| 7 | Coffee Basket | 1 | 26 | Grinder Motor Base | 1 | |||
| 8 | Small Coffee Basket Spring | 1 | 27 | 11 1/2 inch Red Tube | 1 | |||
| 9 | Plastic End Seperater | 1 | 28 | Red Tube Holder | 1 | |||
| 10 | Rubber Coffee Basket Ring | 1 | 29 | Black Valve Small Rubber Ring | 1 | |||
| 11 | Rubber Stoppers | 2 | 30 | Black Valve | 1 | |||
| 12 | Base Plate | 1 | 31 | Black Valve Spring | 1 | |||
| 13 | Metal Guard | 1 | 32 | Black Valve Casing | 1 | |||
| 14 | 5-1/2 inch Red Tube | 1 | 33 | Large Rubber Sealing Ring | 1 | |||
| 15 | Heating Coil | 1 | 34 | Power Cord | 1 | |||
| 16 | Wire Plug | 1 | 35 | Switch | 1 | |||
| 17 | Control Center Base | 1 | 36 | Thin Black Pin | 2 | |||
| 18 | Control Center | 1 | 37 | Rubber Holder | 1 | |||
| 19 | Clear Display Window | 1 | 38 | Flat Ended Black Pin | 1 | |||
| Screw List | ||||||||
|---|---|---|---|---|---|---|---|---|
| Number | Name | Quantity | Picture | Number | Name | Quantity | Picture | |
| 1 | 9/16" Pan Machine Screw | 1 | 8 | #2 1/2 Zinc Plated Pan Tapping Screw | 2 | |||
| 2 | 5/16" Pan Machine Screw | 2 | 9 | 3/16 Zinc Plated Pan Machine Screw | 2 | |||
| 3 | #2 5/16" Tapping Screw | 4 | 10 | #5 5/8 Pan Machine Screw | 2 | |||
| 4 | 5/8" Pan Machine Screw | 2 | 11 | 3/4" Pan Machine Screw | 4 | |||
| 5 | 1/4" Pan Machine Screw | 2 | 12 | 1/2" Pan Machine Screw | 4 | |||
| 6 | 3/16" Pan Machine Screw | 4 | 13 | 7/16" Pan Machine Screw | 1 | |||
| 7 | #1 1/8 Flat Machine Screw | 1 | ||||||
Disection Process
The table listed below provides a detailed description of each step of the disection process, along with a photograph, the approximate time requried, and difficulty rating for the process. For the entire disection, the only tool required will be a #1 Phillips head Screw driver.
For an enlargment of a desired photograph simply click on the image provided in the table.
| Disection Process | ||||||
|---|---|---|---|---|---|---|
| Step | Description | Tools | Picture | Time Required | Dificulty | |
| 1 | Coffee maker flip down lid is removed by first pressing the front release button, opening the lid. Then by spreading apart the lid's hinges by hand it can be easilty slid out. | Hands | 0:05 | 1 | ||
| 2 | The grinder assembley and grinder lid is removed by hand from the coffee maker. | Hands | 0:10 | 1 | ||
| 3 | The grinder lid is removed by hand from the top of the grinder assemebly. | Hands | 0:05 | 1 | ||
| 4 | Attached to the bottom of the grinder assembley is a black plastic half circle shape piece that is removed by one 9/16" Pan Machine Screw located at it's center. | #1 Phillips Head Screw Driver | 0:30 | 1 | ||
| 5 | A 5/16" Pan Machine screw is removed from the Grinder Assembley to detach the handle from its connections, completeting the grinder assembley disection. | #1 Phillips Head Screw Driver | 0:30 | 1 | ||
| 6 | The Filter and Coffee Baskets are removed by hand. | Hands | 0:05 | 1 | ||
| 7 | The rubber stopper inside of the coffee basket is removed to release the spring assemebly attached to it. The Spring assembley's components when unattached from the basket slide easily apart from each other. | Hands | 0:15 | 1 | ||
| 8 | The Coffee Maker is then turned over in order to start the process of the removal of the inner componets. Four potential screw slots are visibile, however only the two back position holes hold screws. | Hands | 0:05 | 1 | ||
| 9 | Two rubber stoppers are removed by hand to expose two additional screws. | Hands | 0:30 | 1 | ||
| 10 | The two back #2 5/16" Tapping Screw screws and the two #2 5/16" Tapping Screw screws revealed by removal of the rubber stoppers are removed from the base. | #1 Philips Head Screw Driver | 1:30 | 1 | ||
| 11 | The Base is then easily lifted off of the coffee maker by hand, and the internal components are revealed. | Hands | 0:30 | 1 | ||
| 12 | The metal guard is removed by removing two 5/8" Pan Machine Screws | #1 Phillips Head Screw Driver | 0:45 | 1 | ||
| 13 | The red tubes are detached from the heating coil by hand. The heating coil is placed to the side to gain better access to the control center. | Hands | 0:20 | 1 | ||
| 14 | The control center is detached from the main circuit board by removing the wire plug by hand from the main circuit board. | Hands | 0:15 | 1 | ||
| 15 | Two 1/4" Pan Machine Screws are removed from the control center base. The control center is now able to be removed from the coffee maker. | #1 Phillips Head Screw Driver | 1:00 | 3 | ||
| 16 | The opposite end of the wire plug can now be removed from the control center board by hand. | Hands | 0:20 | 1 | ||
| 17 | Four 3/16" Pan Machine Screws are removed from the back on the control panel board to completely remove it from the coffee maker. This completes the disassembly of the control planel | # 1 Phillips Head Screw Driver | 2:00 | 1 | ||
| 18 | The clear plastic display window exposed by the removal of the control center is easily removed by two #1 1/8 Flat Machine Screws | #1 Phillips Head Screw Driver | 0:40 | 1 | ||
| 19 | The heating plate can be removed by hand by pushing it up from its opposing side and lifting it out of the system. | Hands | 0:30 | 1 | ||
| 20 | The internal wires are able to be set free of the side of the coffee maker by removing the plastic wire guard by the removal of two #2 1/2 Zinc Plated Pan Tapping Screws. | #1 Phillips Head Screw Driver | 1:20 | 1 | ||
| 21 | To remove the main circuit board, its base must first be released from the coffee maker wall by removing two 3/16 Zinc Plated Pan Machine Screws located in the gap between the circuit board and the coffee maker wall. | #1 Phillips Head Screw Driver | 2:15 | 3 | ||
| 22 | Once the circuit board base is released from the side wall the circuit board can be detached from its base by removing a 5/16" Pan Machine Screw screw located in the center of the circuit board. | #1 Phillips Head Screw Driver | 0:45 | 1 | ||
| 23 | To gain access to the grinder motor two 3/16 Zinc Plated Pan Machine Screw right and left of the power cord slot can be removed to split the coffee maker in half. Eventhough the plastic casing of the coffee marker is in half, sodered wires still run through both halfs, making them insepartable. | #1 Phillips Head Screw Driver | 1:15 | 1 | ||
| 24 | The 5.5 inch red tube detached from the heating coil can now be completely removed from the system by pulling it off its base revealed by the separation of the coffee maker by hand | Hands | 0:20 | 1 | ||
| 25 | The coffee maker being in half allows access two #5 5/8 Pan Machine Screw screws located on the wall perpendicular to the heating base. By removing the two screws the motor is realeased from the casing of the coffee maker. | #1 Phillips Head Screw Driver | 1:30 | 3 | ||
| 26 | The opposing end to the 11.5 red tube detached from the heating coil can now be completely removed from the system detaching it from the the motor base by hand. | Hands | 0:20 | 1 | ||
| 27 | To begin the disassembly of the motor and its base, the red and mauve wires must be removed from the circuit board by removing the wire plug by hand. | Hands | 0:30 | 1 | ||
| 28 | Four 3/4" Pan Machine Screws are removed from the square motor casing coloum and its base. | #1 Phillips Head Screw Driver | 2:30 | 1 | ||
| 29 | The motor base can now be pulled away from the motor. By sliding the casing coloum up, a view of the motor can be seen. This completes the disection of the motor due to sodered wire joints and undisectable connections. | Hands | 0:20 | 1 | ||
| 30 | Returning to the base four 1/2" Pan Machine Screws are removed from the red tube holder releasing the red tube holder assembley. | #1 Phillips Head Screw Driver | 2:40 | 1 | ||
| 31 | The water intake valve is removed by pushing it through the large rubber sealing ring on the reverse side. Once pushed through the sealing ring can be removed from the base by hand. | Hands | 0:40 | 1 | ||
| 32 | The water intake valve is broken down into its individual compents by removing the small rubber ring from the black top piece. Once the ring is removed the spring assemebly falls out of the bottom into its individual pieces. | Hands | 0:40 | 1 | ||
| 33 | Moving to the electrical switch two 7/16" Pan Machine Screws are removed to expose the switch pin. | #1 Phillips Screw Driver | 0:30 | 1 | ||
| 34 | The switch pin is easily removed by hand to expose a thin black pin, rubber holder, spring and an additional flat ended black pin. | Hands | 0:40 | 1 | ||
| 35 | No further disassemblement can occur do to sodered wire joints. | |||||
Summary Of System Conections
Each of the systems is interwoven into the main function of the product, to make coffee. The water pump and heating system gets the water hot and delivers it to the brewer. The Circuitry and input system tell the brewer what to do and when to do it. The grinder and filter get the beans ready to be brewed. And the brewer takes all of this and puts it together into one process that brews coffee. Below is a chart that demonstrates the systems and their connections.