Exceed RC Buggy Component summary
From GICLWiki
G.14 Component Summary
| Part # | Component | Times Used | Function | Material | Manufacturing Process |
| 1 | Chassis | 1 | support | Aluminum | Punched sheet metal, drilled holes, forged edges, ground smooth finish |
| 2 | Front Bumper | 1 | protects the car from impacts | Plastic Polymer | Injection molding |
| 3 | Rear Bumper | 1 | protects the car from impacts | Plastic Polymer | Injection molding |
| 4 | Cover | 1 | protects the inside of the car | Plastic Polymer | Vacuum Forming, Sawed out hole |
| 5 | Fuel Tank Tray | 1 | holds the fuel tank in place | High Density Plastic | Injection molding |
| 6 | Handle | 1 | support | High Density Plastic | Injection molding |
| 7 | Fuel Tank | 1 | holds fuel | Clear Plastic Polymer | Injection molding, Plastic Welding |
| 8 | Steering Link Ends | 14 | turn wheels | Ball Joint Plastic | Injection molding |
| 9 | Suspension Arm Brace | 1 | support | Aluminum | Punched Sheet Metal |
| 10 | Front Suspension Mount | 1 | support | Black Plastic Polymer | Injection molding |
| 11 | Rear Suspension Mount | 1 | support | Black Plastic Polymer | Injection molding |
| 12 | Suspension Pins | 12 | holds axle frames together | Steel | Drawing |
| 13 | Steering Link Connector | 7 | hold links together in the steering system | Aluminum | Extruded and Threaded |
| 14 | Suspension Arms | 4 | connects wheels and suspension mounts | Plastic Polymer | Injection molding |
| 15 | Shock Support Towers | 2 | support | Aluminum | Punched sheet metal, drilled holes, ground smooth finish |
| 16 | Spoiler Stay | 1 | holds spoiler | Plastic Polymer | Injection molding |
| 17 | Spoiler Post | 2 | adjusts spoiler | Aluminum | Extruded |
| 18 | Spoiler | 1 | support | reduces drag | Injection molding |
| 19 | Tray Connector | 1 | support | Plastic Polymer | Injection molding |
| 20 | Ackerman Plate | 1 | in conjunction with the steering plate to steer the wheels | Plastic Polymer | Injection molding |
| 21 | Steering Joint A | 1 | steering | Plastic Polymer | Injection molding |
| 22 | Steering Joint B | 1 | steering | Plastic Polymer | Injection molding |
| 23 | Steering Joint C | 1 | steering | Plastic Polymer | Injection molding |
| 24 | Battery Pack Cover | 1 | holds batteries | Plastic Polymer | Injection molding |
| 25 | Servo Steering Arm | 2 | steering | Plastic Polymer | Injection molding |
| 26 | Fluid Shock | 4 | absorbs impacts | Metal Plastic Polymer |
Extruded Injection molding |
| 27 | Shock Spring | 4 | absorbs impacts | Steel Alloy | Extrusion |
| 28 | Shock Cap | 4 | covers shock | Plastic Polymer | Injection molding |
| 29 | Spoiler Supports | 2 | support | Plastic Polymer | Injection molding |
| 30-51 | Fasteners *(pictures at bottom) | 123 | connect components | Assorted: Steal Brass Aluminum |
Extrusion, Die Cast, Threaded, Tapered |
| 52 | Engine Supports | 2 | support | Steel | Extrusion, Sawing |
| 53 | Pull Starter | 1 | start the engine | Plastic Polymer Rope |
Injection molding |
| 54 | Glow Plug | 1 | ignite fuel | Aluminum | Die Cast, Milled |
| 55 | Bronze Washer | 1 | seals piston chamber | Bronze | Punched out of a Stock Piece |
| 56 | Piston Chamber Cover | 1 | seals piston chamber | Copper Steel |
Extruded and cut to size, Welded to a Die Cast Piece |
| 57 | Starter Shaft | 1 | moves piston | Steel | Extrusion, Forging, Sawing |
| 58 | Engine Block w/ fixed gears | 1 | houses components which facilitate combustion process | Steel Aluminum |
CNC milling, Milling |
| 59 | Locking Hex Nut | 1 | allows for the pull start to rotate the piston but not vice versa | Steel | Extruded |
| 60 | Exhaust Seal | 1 | seals the exhaust | Composite Material | Stamped |
| 61 | Exhaust Manifold | 1 | connects engine to exhaust | Steel | Die Cast, Welded, Drilled |
| 62 | Round Metal Washer | 1 | keeps nut tight | Steel | Extruded and forged |
| 63 | 5/16" Flat Washer | 1 | inhibits friction between parts due to rotation | Steel | Punched sheet metal |
| 64 | 3/8" Flat Washer | 1 | inhibits friction between parts due to rotation | Steel | Punched sheet metal |
| 65 | Air Intake Pin | 1 | regulates air intake of the engine | Plastic Polymer | Injection Molded and Threaded |
| 66 | Exhaust Chamber | 1 | expels excess gases from the system | Plastic Polymer | Injection Molded and Welded |
| 67 | Plastic Tubing | 2 | transports fuel and gases between subsystems | Plastic Polymer | Extruded and cut |
| 68 | Carburetor | 1 | regulates air intake of the engine | Plastic Polymer Aluminum Bronze |
Extruded and cut bronze piece connected to Injection Molded piece |
| 69 | Regulator Spring | 1 | dampens connection between carburetor and regulator | Steel | Extruded and Bent |
| 70 | Intake Regulator | 1 | regulates air intake of the engine | Aluminum Rubber |
Milling and Extrusion |
| 71 | Intake Funnel | 1 | holds intake filters | Rubber | Injection Molded |
| 72 | Intake Filter | 2 | prevents debris from entering the engine | Foam | Cut from sheet material |
| 73 | Tire | 4 | move the car | Plastic Rubber |
Injection Molded |
| 74 | Axle | 4 | move the wheels | Steel | Extruded and Forged |
| 75 | Am Receiver | 1 | receives signals from the remote | Plastic Polymer | Injection Molded and Welded |
| 76 | Pin | 1 | facilitates a rotating joint | Steel | Extruded and Bent |
| 77 | Brake Disk | 1 | stops the car | Composite Material | Stamped from sheet material |
| 78 | Brake Holder | 1 | holds the break disk | Aluminum | Stamped from sheet metal |
| 79 | Battery Pack | 1 | holds batteries | Plastic Polymer | Injection Molded |
| 80 | Round Rubber Washer | 1 | facilitates the transfer of rotational energy | Rubber | Injection Molded |
| 81 | Gear Box Exterior | 1 | protect gears | Plastic Polymer | Injection Molded |
| 82 | Large Differential Gear | 1 | transfers rotational motion | Aluminum | Di Cast and Milling |
| 83 | Small Differential Gear | 1 | transfers rotational motion | Aluminum | Die Cast and Milling |
| 84 | Differential casing | 1 | houses the differentials | Plastic Polymer | Injection Molded |
| 85 | Clutch Belt Gear | 1 | connects engine to transmission | Steel | Turning and Milling |
| 86 | Transmission Gear | 1 | transfers rotational energy | Plastic Polymer | Injection Molded and Drilling |
| 87 | Transmission Casing | 1 | house the transmission | Plastic Polymer | Injection Molded |
| 88 | Transmission Shaft | 1 | transmits power to the front and rear wheels | Steel | Extruded and Milled |
| Table 5: Component Summary list for the Exceed Hyperspeed RC Car |
Figure 7 - Fasteners 30-33
Figure 8 - Fasteners 34-37
Figure 9 - Fasteners 38-41
Figure 10 - Fasteners 42-45
Figure 11 - Fasteners 46-49
Figure 12 - Fasteners 50-51
