Virtual Dissection Dewalt 1 full
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==Disassembly and Assembly Procedure== | ==Disassembly and Assembly Procedure== | ||
<embed src="http://www.youtube.com/v/wPRUIdTVx4k" type="application/x-shockwave-flash" wmode="transparent" width="425" height="350"></embed> | <embed src="http://www.youtube.com/v/wPRUIdTVx4k" type="application/x-shockwave-flash" wmode="transparent" width="425" height="350"></embed> | ||
| + | |||
| + | [[media:Drill_disassembly_01.wmv|Right-click here and select "Save Link As" if you want to download this video in high quality (.wmv)]] | ||
<embed src="http://www.youtube.com/v/zYvyWgXYpds" type="application/x-shockwave-flash" wmode="transparent" width="425" height="350"></embed> | <embed src="http://www.youtube.com/v/zYvyWgXYpds" type="application/x-shockwave-flash" wmode="transparent" width="425" height="350"></embed> | ||
| + | |||
| + | [[media:Drill_disassembly_02.wmv|Right-click here and select "Save Link As" if you want to download this video in high quality (.wmv)]] | ||
==Post Diassembly Analysis== | ==Post Diassembly Analysis== | ||
| Line 43: | Line 47: | ||
| align="center"|Left Brush Holder | | align="center"|Left Brush Holder | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"| Holds the brush on left side. | ||
| align="center"| [[Image:brush_left_picture.jpg|center|thumb|50px]] | | align="center"| [[Image:brush_left_picture.jpg|center|thumb|50px]] | ||
| [[Image:brush_left.jpg|center|thumb|50px]] | | [[Image:brush_left.jpg|center|thumb|50px]] | ||
| Line 50: | Line 55: | ||
|align="center"|Right Brush Holder | |align="center"|Right Brush Holder | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"| Holds the brush on right side. | ||
| align="center"| [[Image:brush_right_picture.jpg|center|thumb|50px]] | | align="center"| [[Image:brush_right_picture.jpg|center|thumb|50px]] | ||
| [[Image:brush_right.jpg|center|thumb|50px]] | | [[Image:brush_right.jpg|center|thumb|50px]] | ||
| Line 55: | Line 61: | ||
|- | |- | ||
! 4 | ! 4 | ||
| − | |align="center"|Ball | + | |align="center"|Ball Bearing at chuck |
| − | | align="center"|1 | + | | align="center"|1 |
| + | | align="center"| Assists the smooth rotation of the chuck. | ||
| align="center"| | | align="center"| | ||
| [[Image:chuck_bearing.jpg|center|thumb|50px]] | | [[Image:chuck_bearing.jpg|center|thumb|50px]] | ||
| Line 64: | Line 71: | ||
|align="center"|1/4 Chuck & Key | |align="center"|1/4 Chuck & Key | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"| Holds different types of ends. useful for various tasks. | ||
| align="center"| [[Image:chuck_holder_picture.jpg|center|thumb|50px]] | | align="center"| [[Image:chuck_holder_picture.jpg|center|thumb|50px]] | ||
| [[Image:chuck_holder.jpg|center|thumb|50px]] | | [[Image:chuck_holder.jpg|center|thumb|50px]] | ||
| Line 72: | Line 80: | ||
| align="center"|Coil Spring | | align="center"|Coil Spring | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"| Regulates the contact between the journal and the brush. | ||
| align="center"| [[Image:brush_right_picture.jpg|center|thumb|50px]] | | align="center"| [[Image:brush_right_picture.jpg|center|thumb|50px]] | ||
| [[Image:coil_spring.jpg|center|thumb|50px]] | | [[Image:coil_spring.jpg|center|thumb|50px]] | ||
| Line 79: | Line 88: | ||
| align="center"|Gear Case | | align="center"|Gear Case | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"| Secures chuck in place and houses gears. | ||
| align="center"| [[Image:chuck_holder_picture.jpg|center|thumb|50px]] | | align="center"| [[Image:chuck_holder_picture.jpg|center|thumb|50px]] | ||
| [[Image:cover-chuck.jpg|center|thumb|50px]] | | [[Image:cover-chuck.jpg|center|thumb|50px]] | ||
| Line 86: | Line 96: | ||
| align="center"|Fan | | align="center"|Fan | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"| Vents the inside of drill and cools internal mechanisms. | ||
| align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]] | | align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]] | ||
| [[Image:fan.jpg|center|thumb|50px]] | | [[Image:fan.jpg|center|thumb|50px]] | ||
| Line 93: | Line 104: | ||
| align="center"|Stator | | align="center"|Stator | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"| Creates electromagnetic field and rotates the motor. | ||
| align="center"| [[Image:stator_picture.jpg|center|thumb|50px]] | | align="center"| [[Image:stator_picture.jpg|center|thumb|50px]] | ||
| [[Image:field.jpg|center|thumb|50px]] | | [[Image:field.jpg|center|thumb|50px]] | ||
| Line 100: | Line 112: | ||
| align="center"|Baffle | | align="center"|Baffle | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"|Holds stator in place. | ||
| align="center"|[[Image:roundcase_picture.jpg|center|thumb|50px]] | | align="center"|[[Image:roundcase_picture.jpg|center|thumb|50px]] | ||
| [[Image:roundcase.jpg|center|thumb|50px]] | | [[Image:roundcase.jpg|center|thumb|50px]] | ||
| Line 107: | Line 120: | ||
| align="center"|Cup | | align="center"|Cup | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"| Secures ball bearing in place with snug-fit. | ||
| align="center"| | | align="center"| | ||
| [[Image:rubber_cover.jpg|center|thumb|50px]] | | [[Image:rubber_cover.jpg|center|thumb|50px]] | ||
| Line 114: | Line 128: | ||
| align="center"|Bearing for Shaft | | align="center"|Bearing for Shaft | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"| Allows the smooth rotation of the shaft. | ||
| align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]] | | align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]] | ||
| [[Image:shaft_bearing.jpg|center|thumb|50px]] | | [[Image:shaft_bearing.jpg|center|thumb|50px]] | ||
| Line 121: | Line 136: | ||
| align="center"|Gasket | | align="center"|Gasket | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"| Seal the chuck assembly | ||
| align="center"| [[Image:gasket_picture.jpg|center|thumb|50px]] | | align="center"| [[Image:gasket_picture.jpg|center|thumb|50px]] | ||
| [[Image:gasket.jpg|center|thumb|50px]] | | [[Image:gasket.jpg|center|thumb|50px]] | ||
| Line 128: | Line 144: | ||
| align="center"|Output Gear | | align="center"|Output Gear | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"| Rotational motion of the motor reduced in speed is put out through this gear for actual rotational motion of the drill bit. | ||
| align="center"| drill bit. | | align="center"| drill bit. | ||
| [[Image:gear.jpg|center|thumb|50px]] | | [[Image:gear.jpg|center|thumb|50px]] | ||
| Line 135: | Line 152: | ||
| align="center"|Needle Bearing | | align="center"|Needle Bearing | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"| Assists the smooth rotation of the motor. | ||
| align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]] | | align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]] | ||
| [[Image:ball_bearing.jpg|center|thumb|50px]] | | [[Image:ball_bearing.jpg|center|thumb|50px]] | ||
| Line 142: | Line 160: | ||
| align="center"|Front Housing | | align="center"|Front Housing | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"|Protects inner structures from impact and dust. | ||
| align="center"|[[Image:housing_picture.jpg|center|thumb|50px]] | | align="center"|[[Image:housing_picture.jpg|center|thumb|50px]] | ||
| [[Image:Housing 1.jpg|center|thumb|50px]] | | [[Image:Housing 1.jpg|center|thumb|50px]] | ||
| Line 149: | Line 168: | ||
| align="center"|Rear Housing / Handle | | align="center"|Rear Housing / Handle | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"|Protects inner structures from impact and dust. | ||
| align="center"|[[Image:handle_picture.jpg|center|thumb|50px]] | | align="center"|[[Image:handle_picture.jpg|center|thumb|50px]] | ||
| [[Image:Housing 2.jpg|center|thumb|50px]] | | [[Image:Housing 2.jpg|center|thumb|50px]] | ||
| Line 156: | Line 176: | ||
| align="center"|Screw (type 1) | | align="center"|Screw (type 1) | ||
| align="center"|2 | | align="center"|2 | ||
| + | | align="center"| Holds left and right brush holders in place. | ||
| align="center"|[[Image:screw_brush.jpg|center|thumb|50px]] | | align="center"|[[Image:screw_brush.jpg|center|thumb|50px]] | ||
| [[Image:short_screw.jpg|center|thumb|50px]] | | [[Image:short_screw.jpg|center|thumb|50px]] | ||
| Line 163: | Line 184: | ||
| align="center"|Brush | | align="center"|Brush | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"| Connect the rotor to the electric circuit | ||
| align="center"| [[Image:brush_right_picture.jpg|center|thumb|50px]] | | align="center"| [[Image:brush_right_picture.jpg|center|thumb|50px]] | ||
| [[Image:magnet.jpg|center|thumb|50px]] | | [[Image:magnet.jpg|center|thumb|50px]] | ||
| Line 170: | Line 192: | ||
| align="center"|Screw (type 2) | | align="center"|Screw (type 2) | ||
| align="center"|3 | | align="center"|3 | ||
| + | | align="center"| Holds front and rear housings together. | ||
| align="center"| [[Image:screw_handle.jpg|center|thumb|50px]] | | align="center"| [[Image:screw_handle.jpg|center|thumb|50px]] | ||
| [[Image:middle_screw.jpg|center|thumb|50px]] | | [[Image:middle_screw.jpg|center|thumb|50px]] | ||
| Line 177: | Line 200: | ||
| align="center"|Gear Case Cover | | align="center"|Gear Case Cover | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"| assists the smooth rotation of the motor. | ||
| align="center"| | | align="center"| | ||
| [[Image:ball_bearing.jpg|center|thumb|50px]] | | [[Image:ball_bearing.jpg|center|thumb|50px]] | ||
| Line 184: | Line 208: | ||
| align="center"|Restrainer | | align="center"|Restrainer | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"| assists the smooth rotation of the motor. | ||
| align="center"| | | align="center"| | ||
| [[Image:pusher.jpg|center|thumb|50px]] | | [[Image:pusher.jpg|center|thumb|50px]] | ||
| Line 191: | Line 216: | ||
| align="center"|Armature | | align="center"|Armature | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"| assists the smooth rotation of the motor. | ||
| align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]] | | align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]] | ||
| [[Image:ball_bearing.jpg|center|thumb|50px]] | | [[Image:ball_bearing.jpg|center|thumb|50px]] | ||
| Line 198: | Line 224: | ||
| align="center"|Gear & Shaft | | align="center"|Gear & Shaft | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"|Transmits direct torque from the motor to output gear. | ||
| align="center"|[[Image:rotor_assembly.jpg|center|thumb|50px]] | | align="center"|[[Image:rotor_assembly.jpg|center|thumb|50px]] | ||
| [[Image:Shaft warmgear.jpg|center|thumb|50px]] | | [[Image:Shaft warmgear.jpg|center|thumb|50px]] | ||
| Line 205: | Line 232: | ||
| align="center"|Screw (type 3) | | align="center"|Screw (type 3) | ||
| align="center"|3 | | align="center"|3 | ||
| + | | align="center"| Holds chuck casing and front housing together. | ||
| align="center"| [[Image:screw_handle.jpg|center|thumb|50px]] | | align="center"| [[Image:screw_handle.jpg|center|thumb|50px]] | ||
| [[Image:longest_screw.jpg|center|thumb|50px]] | | [[Image:longest_screw.jpg|center|thumb|50px]] | ||
| Line 212: | Line 240: | ||
| align="center"|Circuit Box | | align="center"|Circuit Box | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"| Controls the current and voltage through the drill. | ||
| align="center"| [[Image:switch.jpg|center|thumb|50px]] | | align="center"| [[Image:switch.jpg|center|thumb|50px]] | ||
| [[Image:Circuit-box (switch).jpg|center|thumb|50px]] | | [[Image:Circuit-box (switch).jpg|center|thumb|50px]] | ||
| Line 219: | Line 248: | ||
| align="center"|Direction Switch | | align="center"|Direction Switch | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"|Switches the direction of current to switch the direction of chuck rotation. | ||
| align="center"|[[Image:switch.jpg|center|thumb|50px]] | | align="center"|[[Image:switch.jpg|center|thumb|50px]] | ||
| [[Image:direction_switch.jpg|center|thumb|50px]] | | [[Image:direction_switch.jpg|center|thumb|50px]] | ||
| Line 226: | Line 256: | ||
| align="center"|Trigger Lock | | align="center"|Trigger Lock | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"| assists the smooth rotation of the motor. | ||
| align="center"| [[Image:switch.jpg|center|thumb|50px]] | | align="center"| [[Image:switch.jpg|center|thumb|50px]] | ||
| [[Image:lock.jpg|center|thumb|50px]] | | [[Image:lock.jpg|center|thumb|50px]] | ||
| Line 233: | Line 264: | ||
| align="center"|Pin | | align="center"|Pin | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"| Holds circuit box and direction switch box together. | ||
| align="center"| [[Image:switch.jpg|center|thumb|50px]] | | align="center"| [[Image:switch.jpg|center|thumb|50px]] | ||
| [[Image:pin.jpg|center|thumb|50px]] | | [[Image:pin.jpg|center|thumb|50px]] | ||
| Line 240: | Line 272: | ||
| align="center"|Direction Switch Box | | align="center"|Direction Switch Box | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"| Controls the rotational direction of the shaft thus for the drill bit. | ||
| align="center"| [[Image:switch.jpg|center|thumb|50px]] | | align="center"| [[Image:switch.jpg|center|thumb|50px]] | ||
| [[Image:top_box.jpg|center|thumb|50px]] | | [[Image:top_box.jpg|center|thumb|50px]] | ||
| Line 247: | Line 280: | ||
| align="center"|Trigger | | align="center"|Trigger | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"| Pulled in to turn the drill on. Can be pressed in various degrees to vary the rotational speed of drill bit. | ||
| align="center"| [[Image:switch.jpg|center|thumb|50px]] | | align="center"| [[Image:switch.jpg|center|thumb|50px]] | ||
| [[Image:trigger.jpg|center|thumb|50px]] | | [[Image:trigger.jpg|center|thumb|50px]] | ||
| Line 254: | Line 288: | ||
| align="center"|Rotor | | align="center"|Rotor | ||
| align="center"|1 | | align="center"|1 | ||
| + | | align="center"| Allows the rotation of the shaft through magnetic field. | ||
| align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]] | | align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]] | ||
| [[Image:rotor_journal.jpg|center|thumb|50px]] | | [[Image:rotor_journal.jpg|center|thumb|50px]] | ||
| | | | ||
|- | |- | ||
Latest revision as of 11:09, 11 April 2007
Contents |
Post Disassembly Analysis
Basic Description
- Product: Heavy Duty 1/4 inch Drill
- UNSPC code (for power drill): 2711270
- Make: DeWalt
- Model: DW 217
- Power: 120 V AC at 50 to 60 Hz, 6.7 Amps
- Speed: 0 to 4000 RPM
- Weight: 3.2 lbs or 1.45 kg
Disassembly and Assembly Procedure
<embed src="http://www.youtube.com/v/wPRUIdTVx4k" type="application/x-shockwave-flash" wmode="transparent" width="425" height="350"></embed>
Right-click here and select "Save Link As" if you want to download this video in high quality (.wmv)
<embed src="http://www.youtube.com/v/zYvyWgXYpds" type="application/x-shockwave-flash" wmode="transparent" width="425" height="350"></embed>
Right-click here and select "Save Link As" if you want to download this video in high quality (.wmv)
Post Diassembly Analysis
The table belows lists individual parts for DeWalt DW 217 Drill.
| Part # | Part Name | Quantity | Function | Picture | 3D model | 2D model |
|---|---|---|---|---|---|---|
| 1 | Ball Bearing | 1 | Assists the smooth rotation of the motor. | |||
| 2 | Left Brush Holder | 1 | Holds the brush on left side. | |||
| 3 | Right Brush Holder | 1 | Holds the brush on right side. | |||
| 4 | Ball Bearing at chuck | 1 | Assists the smooth rotation of the chuck. | |||
| 5 | 1/4 Chuck & Key | 1 | Holds different types of ends. useful for various tasks. | |||
| 6 | Coil Spring | 1 | Regulates the contact between the journal and the brush. | |||
| 7 | Gear Case | 1 | Secures chuck in place and houses gears. | |||
| 8 | Fan | 1 | Vents the inside of drill and cools internal mechanisms. | |||
| 9 | Stator | 1 | Creates electromagnetic field and rotates the motor. | |||
| 10 | Baffle | 1 | Holds stator in place. | File:Roundcase.png 50px | ||
| 11 | Cup | 1 | Secures ball bearing in place with snug-fit. | |||
| 12 | Bearing for Shaft | 1 | Allows the smooth rotation of the shaft. | |||
| 13 | Gasket | 1 | Seal the chuck assembly | |||
| 14 | Output Gear | 1 | Rotational motion of the motor reduced in speed is put out through this gear for actual rotational motion of the drill bit. | drill bit. | ||
| 15 | Needle Bearing | 1 | Assists the smooth rotation of the motor. | |||
| 16 | Front Housing | 1 | Protects inner structures from impact and dust. | File:Housing1.png 50px | ||
| 17 | Rear Housing / Handle | 1 | Protects inner structures from impact and dust. | File:Housing2.png 50px | ||
| 18 | Screw (type 1) | 2 | Holds left and right brush holders in place. | File:Short screw.png 50px | ||
| 19 | Brush | 1 | Connect the rotor to the electric circuit | |||
| 20 | Screw (type 2) | 3 | Holds front and rear housings together. | |||
| 21 | Gear Case Cover | 1 | assists the smooth rotation of the motor. | |||
| 22 | Restrainer | 1 | assists the smooth rotation of the motor. | |||
| 23 | Armature | 1 | assists the smooth rotation of the motor. | |||
| 24 | Gear & Shaft | 1 | Transmits direct torque from the motor to output gear. | |||
| 25 | Screw (type 3) | 3 | Holds chuck casing and front housing together. | |||
| 26 | Circuit Box | 1 | Controls the current and voltage through the drill. | |||
| 27 | Direction Switch | 1 | Switches the direction of current to switch the direction of chuck rotation. | |||
| 28 | Trigger Lock | 1 | assists the smooth rotation of the motor. | |||
| 29 | Pin | 1 | Holds circuit box and direction switch box together. | |||
| 30 | Direction Switch Box | 1 | Controls the rotational direction of the shaft thus for the drill bit. | File:Top box.png 50px | ||
| 31 | Trigger | 1 | Pulled in to turn the drill on. Can be pressed in various degrees to vary the rotational speed of drill bit. | |||
| 32 | Rotor | 1 | Allows the rotation of the shaft through magnetic field. |