Virtual Dissection Dewalt 1 full

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(Disassembly and Assembly Procedure)
 
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==Disassembly and Assembly Procedure==
 
==Disassembly and Assembly Procedure==
 
<embed src="http://www.youtube.com/v/wPRUIdTVx4k" type="application/x-shockwave-flash" wmode="transparent" width="425" height="350"></embed>
 
<embed src="http://www.youtube.com/v/wPRUIdTVx4k" type="application/x-shockwave-flash" wmode="transparent" width="425" height="350"></embed>
 +
 +
[[media:Drill_disassembly_01.wmv|Right-click here and select "Save Link As" if you want to download this video in high quality (.wmv)]]
  
  
 
<embed src="http://www.youtube.com/v/zYvyWgXYpds" type="application/x-shockwave-flash" wmode="transparent" width="425" height="350"></embed>
 
<embed src="http://www.youtube.com/v/zYvyWgXYpds" type="application/x-shockwave-flash" wmode="transparent" width="425" height="350"></embed>
 +
 +
[[media:Drill_disassembly_02.wmv|Right-click here and select "Save Link As" if you want to download this video in high quality (.wmv)]]
  
 
==Post Diassembly Analysis==
 
==Post Diassembly Analysis==
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{| border="1" align="center"
 
{| border="1" align="center"
 
|+ '''Table: DeWalt DW 217 Drill Parts'''
 
|+ '''Table: DeWalt DW 217 Drill Parts'''
! width="50"|Part # !! width="100"|Part Name !! width="100"|Quantity !! width="100"|Picture !! width="100"|3D model !! width="100"|2D model
+
! width="50"|Part # !! width="100"|Part Name !! width="100"|Quantity !! width="100"|Function !! width="100"|Picture !! width="100"|3D model !! width="100"|2D model
  
 
|-
 
|-
Line 35: Line 39:
 
| align="center"|Ball Bearing
 
| align="center"|Ball Bearing
 
| align="center"|1
 
| align="center"|1
 +
| align="center"| Assists the smooth rotation of the motor.
 
| align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]]  
 
| align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]]  
 
| [[Image:ball_bearing.jpg|center|thumb|50px]]
 
| [[Image:ball_bearing.jpg|center|thumb|50px]]
Line 42: Line 47:
 
| align="center"|Left Brush Holder
 
| align="center"|Left Brush Holder
 
| align="center"|1
 
| align="center"|1
 +
| align="center"| Holds the brush on left side.
 
| align="center"| [[Image:brush_left_picture.jpg|center|thumb|50px]]
 
| align="center"| [[Image:brush_left_picture.jpg|center|thumb|50px]]
 
| [[Image:brush_left.jpg|center|thumb|50px]]
 
| [[Image:brush_left.jpg|center|thumb|50px]]
Line 49: Line 55:
 
|align="center"|Right Brush Holder  
 
|align="center"|Right Brush Holder  
 
| align="center"|1
 
| align="center"|1
 +
| align="center"| Holds the brush on right side.
 
| align="center"| [[Image:brush_right_picture.jpg|center|thumb|50px]]
 
| align="center"| [[Image:brush_right_picture.jpg|center|thumb|50px]]
 
| [[Image:brush_right.jpg|center|thumb|50px]]
 
| [[Image:brush_right.jpg|center|thumb|50px]]
Line 54: Line 61:
 
|-
 
|-
 
! 4
 
! 4
|align="center"|Ball Beaing at chuck  
+
|align="center"|Ball Bearing at chuck  
| align="center"|1  
+
| align="center"|1
 +
| align="center"| Assists the smooth rotation of the chuck.
 
| align="center"|  
 
| align="center"|  
 
| [[Image:chuck_bearing.jpg|center|thumb|50px]]
 
| [[Image:chuck_bearing.jpg|center|thumb|50px]]
Line 63: Line 71:
 
|align="center"|1/4 Chuck & Key
 
|align="center"|1/4 Chuck & Key
 
| align="center"|1  
 
| align="center"|1  
 +
| align="center"| Holds different types of ends. useful for various tasks.
 
| align="center"| [[Image:chuck_holder_picture.jpg|center|thumb|50px]]
 
| align="center"| [[Image:chuck_holder_picture.jpg|center|thumb|50px]]
 
| [[Image:chuck_holder.jpg|center|thumb|50px]]
 
| [[Image:chuck_holder.jpg|center|thumb|50px]]
Line 71: Line 80:
 
| align="center"|Coil Spring
 
| align="center"|Coil Spring
 
| align="center"|1
 
| align="center"|1
 +
| align="center"| Regulates the contact between the journal and the brush.
 
| align="center"| [[Image:brush_right_picture.jpg|center|thumb|50px]]
 
| align="center"| [[Image:brush_right_picture.jpg|center|thumb|50px]]
 
| [[Image:coil_spring.jpg|center|thumb|50px]]
 
| [[Image:coil_spring.jpg|center|thumb|50px]]
Line 78: Line 88:
 
| align="center"|Gear Case
 
| align="center"|Gear Case
 
| align="center"|1
 
| align="center"|1
 +
| align="center"| Secures chuck in place and houses gears.
 
| align="center"| [[Image:chuck_holder_picture.jpg|center|thumb|50px]]
 
| align="center"| [[Image:chuck_holder_picture.jpg|center|thumb|50px]]
 
| [[Image:cover-chuck.jpg|center|thumb|50px]]
 
| [[Image:cover-chuck.jpg|center|thumb|50px]]
Line 85: Line 96:
 
| align="center"|Fan
 
| align="center"|Fan
 
| align="center"|1
 
| align="center"|1
 +
| align="center"| Vents the inside of drill and cools internal mechanisms.
 
| align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]]
 
| align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]]
 
| [[Image:fan.jpg|center|thumb|50px]]
 
| [[Image:fan.jpg|center|thumb|50px]]
Line 92: Line 104:
 
| align="center"|Stator
 
| align="center"|Stator
 
| align="center"|1
 
| align="center"|1
 +
| align="center"| Creates electromagnetic field and rotates the motor.
 
| align="center"| [[Image:stator_picture.jpg|center|thumb|50px]]
 
| align="center"| [[Image:stator_picture.jpg|center|thumb|50px]]
 
| [[Image:field.jpg|center|thumb|50px]]
 
| [[Image:field.jpg|center|thumb|50px]]
Line 99: Line 112:
 
| align="center"|Baffle
 
| align="center"|Baffle
 
| align="center"|1
 
| align="center"|1
 +
| align="center"|Holds stator in place.
 
| align="center"|[[Image:roundcase_picture.jpg|center|thumb|50px]]
 
| align="center"|[[Image:roundcase_picture.jpg|center|thumb|50px]]
 
| [[Image:roundcase.jpg|center|thumb|50px]]
 
| [[Image:roundcase.jpg|center|thumb|50px]]
Line 106: Line 120:
 
| align="center"|Cup
 
| align="center"|Cup
 
| align="center"|1
 
| align="center"|1
 +
| align="center"| Secures ball bearing in place with snug-fit.
 
| align="center"|  
 
| align="center"|  
 
| [[Image:rubber_cover.jpg|center|thumb|50px]]
 
| [[Image:rubber_cover.jpg|center|thumb|50px]]
Line 113: Line 128:
 
| align="center"|Bearing for Shaft
 
| align="center"|Bearing for Shaft
 
| align="center"|1
 
| align="center"|1
 +
| align="center"| Allows the smooth rotation of the shaft.
 
| align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]]  
 
| align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]]  
 
| [[Image:shaft_bearing.jpg|center|thumb|50px]]
 
| [[Image:shaft_bearing.jpg|center|thumb|50px]]
Line 120: Line 136:
 
| align="center"|Gasket
 
| align="center"|Gasket
 
| align="center"|1
 
| align="center"|1
 +
| align="center"| Seal the chuck assembly
 
| align="center"| [[Image:gasket_picture.jpg|center|thumb|50px]]  
 
| align="center"| [[Image:gasket_picture.jpg|center|thumb|50px]]  
 
| [[Image:gasket.jpg|center|thumb|50px]]
 
| [[Image:gasket.jpg|center|thumb|50px]]
Line 127: Line 144:
 
| align="center"|Output Gear
 
| align="center"|Output Gear
 
| align="center"|1
 
| align="center"|1
 +
| align="center"| Rotational motion of the motor reduced in speed is put out through this gear for actual rotational motion of the drill bit.
 
| align="center"|  drill bit.
 
| align="center"|  drill bit.
 
| [[Image:gear.jpg|center|thumb|50px]]
 
| [[Image:gear.jpg|center|thumb|50px]]
Line 134: Line 152:
 
| align="center"|Needle Bearing
 
| align="center"|Needle Bearing
 
| align="center"|1
 
| align="center"|1
 +
| align="center"| Assists the smooth rotation of the motor.
 
| align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]]  
 
| align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]]  
 
| [[Image:ball_bearing.jpg|center|thumb|50px]]
 
| [[Image:ball_bearing.jpg|center|thumb|50px]]
Line 141: Line 160:
 
| align="center"|Front Housing
 
| align="center"|Front Housing
 
| align="center"|1
 
| align="center"|1
 +
| align="center"|Protects inner structures from impact and dust.
 
| align="center"|[[Image:housing_picture.jpg|center|thumb|50px]]   
 
| align="center"|[[Image:housing_picture.jpg|center|thumb|50px]]   
 
| [[Image:Housing 1.jpg|center|thumb|50px]]
 
| [[Image:Housing 1.jpg|center|thumb|50px]]
Line 148: Line 168:
 
| align="center"|Rear Housing / Handle
 
| align="center"|Rear Housing / Handle
 
| align="center"|1
 
| align="center"|1
 +
| align="center"|Protects inner structures from impact and dust.
 
| align="center"|[[Image:handle_picture.jpg|center|thumb|50px]]  
 
| align="center"|[[Image:handle_picture.jpg|center|thumb|50px]]  
 
| [[Image:Housing 2.jpg|center|thumb|50px]]
 
| [[Image:Housing 2.jpg|center|thumb|50px]]
Line 155: Line 176:
 
| align="center"|Screw (type 1)
 
| align="center"|Screw (type 1)
 
| align="center"|2
 
| align="center"|2
 +
| align="center"| Holds left and right brush holders in place.
 
| align="center"|[[Image:screw_brush.jpg|center|thumb|50px]]  
 
| align="center"|[[Image:screw_brush.jpg|center|thumb|50px]]  
 
| [[Image:short_screw.jpg|center|thumb|50px]]
 
| [[Image:short_screw.jpg|center|thumb|50px]]
Line 162: Line 184:
 
| align="center"|Brush
 
| align="center"|Brush
 
| align="center"|1
 
| align="center"|1
 +
| align="center"| Connect the rotor to the electric circuit
 
| align="center"| [[Image:brush_right_picture.jpg|center|thumb|50px]]
 
| align="center"| [[Image:brush_right_picture.jpg|center|thumb|50px]]
 
| [[Image:magnet.jpg|center|thumb|50px]]
 
| [[Image:magnet.jpg|center|thumb|50px]]
Line 169: Line 192:
 
| align="center"|Screw (type 2)
 
| align="center"|Screw (type 2)
 
| align="center"|3
 
| align="center"|3
 +
| align="center"| Holds front and rear housings together.
 
| align="center"| [[Image:screw_handle.jpg|center|thumb|50px]]
 
| align="center"| [[Image:screw_handle.jpg|center|thumb|50px]]
 
| [[Image:middle_screw.jpg|center|thumb|50px]]
 
| [[Image:middle_screw.jpg|center|thumb|50px]]
Line 176: Line 200:
 
| align="center"|Gear Case Cover
 
| align="center"|Gear Case Cover
 
| align="center"|1
 
| align="center"|1
 +
| align="center"| assists the smooth rotation of the motor.
 
| align="center"|  
 
| align="center"|  
 
| [[Image:ball_bearing.jpg|center|thumb|50px]]
 
| [[Image:ball_bearing.jpg|center|thumb|50px]]
Line 183: Line 208:
 
| align="center"|Restrainer
 
| align="center"|Restrainer
 
| align="center"|1
 
| align="center"|1
 +
| align="center"| assists the smooth rotation of the motor.
 
| align="center"|  
 
| align="center"|  
 
| [[Image:pusher.jpg|center|thumb|50px]]
 
| [[Image:pusher.jpg|center|thumb|50px]]
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| align="center"|Armature
 
| align="center"|Armature
 
| align="center"|1
 
| align="center"|1
 +
| align="center"| assists the smooth rotation of the motor.
 
| align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]]   
 
| align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]]   
 
| [[Image:ball_bearing.jpg|center|thumb|50px]]
 
| [[Image:ball_bearing.jpg|center|thumb|50px]]
Line 197: Line 224:
 
| align="center"|Gear & Shaft
 
| align="center"|Gear & Shaft
 
| align="center"|1
 
| align="center"|1
 +
| align="center"|Transmits direct torque from the motor to output gear.
 
| align="center"|[[Image:rotor_assembly.jpg|center|thumb|50px]]  
 
| align="center"|[[Image:rotor_assembly.jpg|center|thumb|50px]]  
 
| [[Image:Shaft warmgear.jpg|center|thumb|50px]]
 
| [[Image:Shaft warmgear.jpg|center|thumb|50px]]
Line 204: Line 232:
 
| align="center"|Screw (type 3)
 
| align="center"|Screw (type 3)
 
| align="center"|3
 
| align="center"|3
 +
| align="center"| Holds chuck casing and front housing together.
 
| align="center"| [[Image:screw_handle.jpg|center|thumb|50px]]
 
| align="center"| [[Image:screw_handle.jpg|center|thumb|50px]]
 
| [[Image:longest_screw.jpg|center|thumb|50px]]
 
| [[Image:longest_screw.jpg|center|thumb|50px]]
Line 211: Line 240:
 
| align="center"|Circuit Box
 
| align="center"|Circuit Box
 
| align="center"|1
 
| align="center"|1
 +
| align="center"| Controls the current and voltage through the drill.
 
| align="center"| [[Image:switch.jpg|center|thumb|50px]]
 
| align="center"| [[Image:switch.jpg|center|thumb|50px]]
 
| [[Image:Circuit-box (switch).jpg|center|thumb|50px]]
 
| [[Image:Circuit-box (switch).jpg|center|thumb|50px]]
Line 218: Line 248:
 
| align="center"|Direction Switch
 
| align="center"|Direction Switch
 
| align="center"|1
 
| align="center"|1
 +
| align="center"|Switches the direction of current to switch the direction of chuck rotation.
 
| align="center"|[[Image:switch.jpg|center|thumb|50px]]
 
| align="center"|[[Image:switch.jpg|center|thumb|50px]]
 
| [[Image:direction_switch.jpg|center|thumb|50px]]
 
| [[Image:direction_switch.jpg|center|thumb|50px]]
Line 225: Line 256:
 
| align="center"|Trigger Lock
 
| align="center"|Trigger Lock
 
| align="center"|1
 
| align="center"|1
 +
| align="center"| assists the smooth rotation of the motor.
 
| align="center"| [[Image:switch.jpg|center|thumb|50px]]  
 
| align="center"| [[Image:switch.jpg|center|thumb|50px]]  
 
| [[Image:lock.jpg|center|thumb|50px]]
 
| [[Image:lock.jpg|center|thumb|50px]]
Line 232: Line 264:
 
| align="center"|Pin
 
| align="center"|Pin
 
| align="center"|1
 
| align="center"|1
 +
| align="center"| Holds circuit box and direction switch box together.
 
| align="center"| [[Image:switch.jpg|center|thumb|50px]]
 
| align="center"| [[Image:switch.jpg|center|thumb|50px]]
 
| [[Image:pin.jpg|center|thumb|50px]]
 
| [[Image:pin.jpg|center|thumb|50px]]
Line 239: Line 272:
 
| align="center"|Direction Switch Box
 
| align="center"|Direction Switch Box
 
| align="center"|1
 
| align="center"|1
 +
| align="center"| Controls the rotational direction of the shaft thus for the drill bit.
 
| align="center"| [[Image:switch.jpg|center|thumb|50px]]
 
| align="center"| [[Image:switch.jpg|center|thumb|50px]]
 
| [[Image:top_box.jpg|center|thumb|50px]]
 
| [[Image:top_box.jpg|center|thumb|50px]]
Line 246: Line 280:
 
| align="center"|Trigger
 
| align="center"|Trigger
 
| align="center"|1
 
| align="center"|1
 +
| align="center"| Pulled in to turn the drill on.  Can be pressed in various degrees to vary the rotational speed of drill bit.
 
| align="center"| [[Image:switch.jpg|center|thumb|50px]]
 
| align="center"| [[Image:switch.jpg|center|thumb|50px]]
 
| [[Image:trigger.jpg|center|thumb|50px]]
 
| [[Image:trigger.jpg|center|thumb|50px]]
Line 253: Line 288:
 
| align="center"|Rotor
 
| align="center"|Rotor
 
| align="center"|1
 
| align="center"|1
 +
| align="center"| Allows the rotation of the shaft through magnetic field.
 
| align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]]  
 
| align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]]  
 
| [[Image:rotor_journal.jpg|center|thumb|50px]]
 
| [[Image:rotor_journal.jpg|center|thumb|50px]]
 
|
 
|
 
|-
 
|-

Latest revision as of 11:09, 11 April 2007




Contents

Post Disassembly Analysis

Basic Description

  • Product: Heavy Duty 1/4 inch Drill
  • UNSPC code (for power drill): 2711270
  • Make: DeWalt
  • Model: DW 217
  • Power: 120 V AC at 50 to 60 Hz, 6.7 Amps
  • Speed: 0 to 4000 RPM
  • Weight: 3.2 lbs or 1.45 kg
Drill body.JPG

Disassembly and Assembly Procedure

<embed src="http://www.youtube.com/v/wPRUIdTVx4k" type="application/x-shockwave-flash" wmode="transparent" width="425" height="350"></embed>

Right-click here and select "Save Link As" if you want to download this video in high quality (.wmv)


<embed src="http://www.youtube.com/v/zYvyWgXYpds" type="application/x-shockwave-flash" wmode="transparent" width="425" height="350"></embed>

Right-click here and select "Save Link As" if you want to download this video in high quality (.wmv)

Post Diassembly Analysis

The table belows lists individual parts for DeWalt DW 217 Drill.

Table: DeWalt DW 217 Drill Parts
Part # Part Name Quantity Function Picture 3D model 2D model
1 Ball Bearing 1 Assists the smooth rotation of the motor.
Rotor assembly.jpg
Ball bearing.jpg
Ball bearing.png
2 Left Brush Holder 1 Holds the brush on left side.
Brush left picture.jpg
Brush left.jpg
Brush left.png
3 Right Brush Holder 1 Holds the brush on right side.
Brush right picture.jpg
Brush right.jpg
Brush right.png
4 Ball Bearing at chuck 1 Assists the smooth rotation of the chuck.
Chuck bearing.jpg
Chuck bearing.png
5 1/4 Chuck & Key 1 Holds different types of ends. useful for various tasks.
Chuck holder picture.jpg
Chuck holder.jpg
Chuck Holder.png
6 Coil Spring 1 Regulates the contact between the journal and the brush.
Brush right picture.jpg
Coil spring.jpg
Coil spring.png
7 Gear Case 1 Secures chuck in place and houses gears.
Chuck holder picture.jpg
Cover-chuck.jpg
Chuck Cover.png
8 Fan 1 Vents the inside of drill and cools internal mechanisms.
Rotor assembly.jpg
Fan.jpg
Fan.png
9 Stator 1 Creates electromagnetic field and rotates the motor.
Stator picture.jpg
Field.jpg
Field.png
10 Baffle 1 Holds stator in place.
Roundcase picture.jpg
Roundcase.jpg
11 Cup 1 Secures ball bearing in place with snug-fit.
Rubber cover.jpg
Rubber cover.png
12 Bearing for Shaft 1 Allows the smooth rotation of the shaft.
Rotor assembly.jpg
Shaft bearing.jpg
Shaft bearing.png
13 Gasket 1 Seal the chuck assembly
Gasket picture.jpg
Gasket.jpg
Gasket.png
14 Output Gear 1 Rotational motion of the motor reduced in speed is put out through this gear for actual rotational motion of the drill bit. drill bit.
Gear.jpg
Gear.png
15 Needle Bearing 1 Assists the smooth rotation of the motor.
Rotor assembly.jpg
Ball bearing.jpg
Ball bearing.png
16 Front Housing 1 Protects inner structures from impact and dust.
Housing picture.jpg
Housing 1.jpg
17 Rear Housing / Handle 1 Protects inner structures from impact and dust.
Handle picture.jpg
Housing 2.jpg
18 Screw (type 1) 2 Holds left and right brush holders in place.
Screw brush.jpg
Short screw.jpg
19 Brush 1 Connect the rotor to the electric circuit
Brush right picture.jpg
Magnet.jpg
Magnet.png
20 Screw (type 2) 3 Holds front and rear housings together.
Screw handle.jpg
Middle screw.jpg
Medium screw.png
21 Gear Case Cover 1 assists the smooth rotation of the motor.
Ball bearing.jpg
Ball bearing.png
22 Restrainer 1 assists the smooth rotation of the motor.
Pusher.jpg
Pusher.png
23 Armature 1 assists the smooth rotation of the motor.
Rotor assembly.jpg
Ball bearing.jpg
Ball bearing.png
24 Gear & Shaft 1 Transmits direct torque from the motor to output gear.
Rotor assembly.jpg
Shaft warmgear.jpg
Shaft wormgear.png
25 Screw (type 3) 3 Holds chuck casing and front housing together.
Screw handle.jpg
Longest screw.jpg
Longest screw.png
26 Circuit Box 1 Controls the current and voltage through the drill.
Switch.jpg
Circuit-box (switch).jpg
Circuit box.png
27 Direction Switch 1 Switches the direction of current to switch the direction of chuck rotation.
Switch.jpg
Direction switch.jpg
28 Trigger Lock 1 assists the smooth rotation of the motor.
Switch.jpg
Lock.jpg
Lock.png
29 Pin 1 Holds circuit box and direction switch box together.
Switch.jpg
Pin.jpg
Pin.png
30 Direction Switch Box 1 Controls the rotational direction of the shaft thus for the drill bit.
Switch.jpg
Top box.jpg
31 Trigger 1 Pulled in to turn the drill on. Can be pressed in various degrees to vary the rotational speed of drill bit.
Switch.jpg
Trigger.jpg
Trigger.png
32 Rotor 1 Allows the rotation of the shaft through magnetic field.
Rotor assembly.jpg
Rotor journal.jpg
Personal tools