Virtual Dissection Dewalt 1

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(Disassembly and Assembly Procedure)
 
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[[Image: Drill body.JPG |thumb|500px|center]]
 
[[Image: Drill body.JPG |thumb|500px|center]]
  
==Disassembly Procedure==
+
==Disassembly and Assembly Procedure==
 +
<embed src="http://www.youtube.com/v/wPRUIdTVx4k" type="application/x-shockwave-flash" wmode="transparent" width="425" height="350"></embed>
 +
 
 +
[[media:Drill_disassembly_01.wmv|Right-click here and select "Save Link As" if you want to download this video in high quality (.wmv)]]
 +
 
 +
 
 
<embed src="http://www.youtube.com/v/zYvyWgXYpds" type="application/x-shockwave-flash" wmode="transparent" width="425" height="350"></embed>
 
<embed src="http://www.youtube.com/v/zYvyWgXYpds" type="application/x-shockwave-flash" wmode="transparent" width="425" height="350"></embed>
 +
 +
[[media:Drill_disassembly_02.wmv|Right-click here and select "Save Link As" if you want to download this video in high quality (.wmv)]]
  
 
==Post Diassembly Analysis==
 
==Post Diassembly Analysis==
Line 75: Line 82:
 
| align="center"|Gear Case
 
| align="center"|Gear Case
 
| align="center"|1
 
| align="center"|1
| align="center"| Secures chuck in place and houses gears.
+
| align="center"| [[Image:chuck_holder_picture.jpg|center|thumb|50px]]
 
| [[Image:cover-chuck.jpg|center|thumb|50px]]
 
| [[Image:cover-chuck.jpg|center|thumb|50px]]
 
| [[Image:Chuck_Cover.png|center|thumb|50px]]
 
| [[Image:Chuck_Cover.png|center|thumb|50px]]
Line 82: Line 89:
 
| align="center"|Fan
 
| align="center"|Fan
 
| align="center"|1
 
| align="center"|1
| align="center"| Vents the inside of drill and cools internal mechanisms.
+
| align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]]
 
| [[Image:fan.jpg|center|thumb|50px]]
 
| [[Image:fan.jpg|center|thumb|50px]]
 
| [[Image:fan.png|center|thumb|50px]]
 
| [[Image:fan.png|center|thumb|50px]]
 
|-
 
|-
 
! 9
 
! 9
| align="center"|Electromagnet
+
| align="center"|Stator
 
| align="center"|1
 
| align="center"|1
| align="center"| Creates electromagnetic field and rotates the motor.  
+
| align="center"| [[Image:stator_picture.jpg|center|thumb|50px]]
 
| [[Image:field.jpg|center|thumb|50px]]
 
| [[Image:field.jpg|center|thumb|50px]]
 
| [[Image:field.png|center|thumb|50px]]
 
| [[Image:field.png|center|thumb|50px]]
Line 96: Line 103:
 
| align="center"|Baffle
 
| align="center"|Baffle
 
| align="center"|1
 
| align="center"|1
| align="center"|Holds electromagnet in place.
+
| align="center"|[[Image:roundcase_picture.jpg|center|thumb|50px]]
 
| [[Image:roundcase.jpg|center|thumb|50px]]
 
| [[Image:roundcase.jpg|center|thumb|50px]]
 
| [[Image:roundcase.png|center|thumb|50px]]
 
| [[Image:roundcase.png|center|thumb|50px]]
Line 103: Line 110:
 
| align="center"|Cup
 
| align="center"|Cup
 
| align="center"|1
 
| align="center"|1
| align="center"| Secures ball bearing in place with snug-fit.
+
| align="center"|  
 
| [[Image:rubber_cover.jpg|center|thumb|50px]]
 
| [[Image:rubber_cover.jpg|center|thumb|50px]]
 
| [[Image:rubber_cover.png|center|thumb|50px]]
 
| [[Image:rubber_cover.png|center|thumb|50px]]
Line 110: Line 117:
 
| align="center"|Bearing for Shaft
 
| align="center"|Bearing for Shaft
 
| align="center"|1
 
| align="center"|1
| align="center"| Allows the smooth rotation of the shaft.
+
| align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]]
 
| [[Image:shaft_bearing.jpg|center|thumb|50px]]
 
| [[Image:shaft_bearing.jpg|center|thumb|50px]]
 
| [[Image:shaft_bearing.png|center|thumb|50px]]
 
| [[Image:shaft_bearing.png|center|thumb|50px]]
Line 117: Line 124:
 
| align="center"|Gasket
 
| align="center"|Gasket
 
| align="center"|1
 
| align="center"|1
| align="center"| Acts as the cushion between the metalic lid and the plastic housing.
+
| align="center"| [[Image:gasket_picture.jpg|center|thumb|50px]]
 
| [[Image:gasket.jpg|center|thumb|50px]]
 
| [[Image:gasket.jpg|center|thumb|50px]]
 
| [[Image:gasket.png|center|thumb|50px]]
 
| [[Image:gasket.png|center|thumb|50px]]
Line 124: Line 131:
 
| align="center"|Output Gear
 
| align="center"|Output Gear
 
| align="center"|1
 
| align="center"|1
| align="center"| Rotational motion of the motor reduced in speed is put out through this gear for actual rotational motion of the drill bit.
+
| align="center"| drill bit.
 
| [[Image:gear.jpg|center|thumb|50px]]
 
| [[Image:gear.jpg|center|thumb|50px]]
 
| [[Image:gear.png|center|thumb|50px]]
 
| [[Image:gear.png|center|thumb|50px]]
Line 131: Line 138:
 
| align="center"|Needle Bearing
 
| align="center"|Needle Bearing
 
| align="center"|1
 
| align="center"|1
| align="center"| Assists the smooth rotation of the motor.  
+
| align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]]
 
| [[Image:ball_bearing.jpg|center|thumb|50px]]
 
| [[Image:ball_bearing.jpg|center|thumb|50px]]
 
| [[Image:ball_bearing.png|center|thumb|50px]]
 
| [[Image:ball_bearing.png|center|thumb|50px]]
Line 138: Line 145:
 
| align="center"|Front Housing
 
| align="center"|Front Housing
 
| align="center"|1
 
| align="center"|1
| align="center"|Protects inner structures from impact and dust.  
+
| align="center"|[[Image:housing_picture.jpg|center|thumb|50px]] 
 
| [[Image:Housing 1.jpg|center|thumb|50px]]
 
| [[Image:Housing 1.jpg|center|thumb|50px]]
 
| [[Image:housing1.png|center|thumb|50px]]
 
| [[Image:housing1.png|center|thumb|50px]]
Line 145: Line 152:
 
| align="center"|Rear Housing / Handle
 
| align="center"|Rear Housing / Handle
 
| align="center"|1
 
| align="center"|1
| align="center"|Protects inner structures from impact and dust.
+
| align="center"|[[Image:handle_picture.jpg|center|thumb|50px]]
 
| [[Image:Housing 2.jpg|center|thumb|50px]]
 
| [[Image:Housing 2.jpg|center|thumb|50px]]
 
| [[Image:housing2.png|center|thumb|50px]]
 
| [[Image:housing2.png|center|thumb|50px]]
Line 152: Line 159:
 
| align="center"|Screw (type 1)
 
| align="center"|Screw (type 1)
 
| align="center"|2
 
| align="center"|2
| align="center"| Holds left and right brush holders in place.
+
| align="center"|[[Image:screw_brush.jpg|center|thumb|50px]]
 
| [[Image:short_screw.jpg|center|thumb|50px]]
 
| [[Image:short_screw.jpg|center|thumb|50px]]
 
| [[Image:short_screw.png|center|thumb|50px]]
 
| [[Image:short_screw.png|center|thumb|50px]]
Line 159: Line 166:
 
| align="center"|Brush
 
| align="center"|Brush
 
| align="center"|1
 
| align="center"|1
| align="center"| Assists in stable rotation of the motor and the shaft.
+
| align="center"| [[Image:brush_right_picture.jpg|center|thumb|50px]]
 
| [[Image:magnet.jpg|center|thumb|50px]]
 
| [[Image:magnet.jpg|center|thumb|50px]]
 
| [[Image:magnet.png|center|thumb|50px]]
 
| [[Image:magnet.png|center|thumb|50px]]
Line 166: Line 173:
 
| align="center"|Screw (type 2)
 
| align="center"|Screw (type 2)
 
| align="center"|3
 
| align="center"|3
| align="center"| Holds front and rear housings together.  
+
| align="center"| [[Image:screw_handle.jpg|center|thumb|50px]]
 
| [[Image:middle_screw.jpg|center|thumb|50px]]
 
| [[Image:middle_screw.jpg|center|thumb|50px]]
 
| [[Image:medium_screw.png|center|thumb|50px]]
 
| [[Image:medium_screw.png|center|thumb|50px]]
Line 173: Line 180:
 
| align="center"|Gear Case Cover
 
| align="center"|Gear Case Cover
 
| align="center"|1
 
| align="center"|1
| align="center"| assists the smooth rotation of the motor.
+
| align="center"|  
 
| [[Image:ball_bearing.jpg|center|thumb|50px]]
 
| [[Image:ball_bearing.jpg|center|thumb|50px]]
 
| [[Image:ball_bearing.png|center|thumb|50px]]
 
| [[Image:ball_bearing.png|center|thumb|50px]]
Line 180: Line 187:
 
| align="center"|Restrainer
 
| align="center"|Restrainer
 
| align="center"|1
 
| align="center"|1
| align="center"| assists the smooth rotation of the motor.
+
| align="center"|  
 
| [[Image:pusher.jpg|center|thumb|50px]]
 
| [[Image:pusher.jpg|center|thumb|50px]]
 
| [[Image:pusher.png|center|thumb|50px]]
 
| [[Image:pusher.png|center|thumb|50px]]
Line 187: Line 194:
 
| align="center"|Armature
 
| align="center"|Armature
 
| align="center"|1
 
| align="center"|1
| align="center"| assists the smooth rotation of the motor.  
+
| align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]] 
 
| [[Image:ball_bearing.jpg|center|thumb|50px]]
 
| [[Image:ball_bearing.jpg|center|thumb|50px]]
 
| [[Image:ball_bearing.png|center|thumb|50px]]
 
| [[Image:ball_bearing.png|center|thumb|50px]]
 
|-
 
|-
 
! 24
 
! 24
| align="center"|Worm Gear & Shaft
+
| align="center"|Gear & Shaft
 
| align="center"|1
 
| align="center"|1
| align="center"|Wormgear transmits direct torque from the motor to output gear.
+
| align="center"|[[Image:rotor_assembly.jpg|center|thumb|50px]]
 
| [[Image:Shaft warmgear.jpg|center|thumb|50px]]
 
| [[Image:Shaft warmgear.jpg|center|thumb|50px]]
 
| [[Image:shaft_wormgear.png|center|thumb|50px]]
 
| [[Image:shaft_wormgear.png|center|thumb|50px]]
Line 201: Line 208:
 
| align="center"|Screw (type 3)
 
| align="center"|Screw (type 3)
 
| align="center"|3
 
| align="center"|3
| align="center"| Holds chuck casing and front housing together.
+
| align="center"| [[Image:screw_handle.jpg|center|thumb|50px]]
 
| [[Image:longest_screw.jpg|center|thumb|50px]]
 
| [[Image:longest_screw.jpg|center|thumb|50px]]
 
| [[Image:longest_screw.png|center|thumb|50px]]
 
| [[Image:longest_screw.png|center|thumb|50px]]
Line 208: Line 215:
 
| align="center"|Circuit Box
 
| align="center"|Circuit Box
 
| align="center"|1
 
| align="center"|1
| align="center"| Controls the current and voltage through the drill.
+
| align="center"| [[Image:switch.jpg|center|thumb|50px]]
 
| [[Image:Circuit-box (switch).jpg|center|thumb|50px]]
 
| [[Image:Circuit-box (switch).jpg|center|thumb|50px]]
 
| [[Image:circuit_box.png|center|thumb|50px]]
 
| [[Image:circuit_box.png|center|thumb|50px]]
Line 215: Line 222:
 
| align="center"|Direction Switch
 
| align="center"|Direction Switch
 
| align="center"|1
 
| align="center"|1
| align="center"|Switches the direction of current to switch the direction of chuck rotation.
+
| align="center"|[[Image:switch.jpg|center|thumb|50px]]
 
| [[Image:direction_switch.jpg|center|thumb|50px]]
 
| [[Image:direction_switch.jpg|center|thumb|50px]]
 
| [[Image:direction_switch.png|center|thumb|50px]]
 
| [[Image:direction_switch.png|center|thumb|50px]]
Line 222: Line 229:
 
| align="center"|Trigger Lock
 
| align="center"|Trigger Lock
 
| align="center"|1
 
| align="center"|1
| align="center"| assists the smooth rotation of the motor.  
+
| align="center"| [[Image:switch.jpg|center|thumb|50px]]
 
| [[Image:lock.jpg|center|thumb|50px]]
 
| [[Image:lock.jpg|center|thumb|50px]]
 
| [[Image:lock.png|center|thumb|50px]]
 
| [[Image:lock.png|center|thumb|50px]]
Line 229: Line 236:
 
| align="center"|Pin
 
| align="center"|Pin
 
| align="center"|1
 
| align="center"|1
| align="center"| Holds circuit box and direction switch box together.  
+
| align="center"| [[Image:switch.jpg|center|thumb|50px]]
 
| [[Image:pin.jpg|center|thumb|50px]]
 
| [[Image:pin.jpg|center|thumb|50px]]
 
| [[Image:pin.png|center|thumb|50px]]
 
| [[Image:pin.png|center|thumb|50px]]
Line 236: Line 243:
 
| align="center"|Direction Switch Box
 
| align="center"|Direction Switch Box
 
| align="center"|1
 
| align="center"|1
| align="center"| Controls the rotational direction of the shaft thus for the drill bit.  
+
| align="center"| [[Image:switch.jpg|center|thumb|50px]]
 
| [[Image:top_box.jpg|center|thumb|50px]]
 
| [[Image:top_box.jpg|center|thumb|50px]]
 
| [[Image:top_box.png|center|thumb|50px]]
 
| [[Image:top_box.png|center|thumb|50px]]
Line 243: Line 250:
 
| align="center"|Trigger
 
| align="center"|Trigger
 
| align="center"|1
 
| align="center"|1
| align="center"| Pulled in to turn the drill on.  Can be compressed in various degrees to vary the rotational speed of drill bit.  
+
| align="center"| [[Image:switch.jpg|center|thumb|50px]]
 
| [[Image:trigger.jpg|center|thumb|50px]]
 
| [[Image:trigger.jpg|center|thumb|50px]]
 
| [[Image:trigger.png|center|thumb|50px]]
 
| [[Image:trigger.png|center|thumb|50px]]
 +
|-
 +
! 32
 +
| align="center"|Rotor
 +
| align="center"|1
 +
| align="center"| [[Image:rotor_assembly.jpg|center|thumb|50px]]
 +
| [[Image:rotor_journal.jpg|center|thumb|50px]]
 +
|
 
|-
 
|-

Latest revision as of 11:09, 11 April 2007




Contents

Post Disassembly Analysis

Basic Description

  • Product: Heavy Duty 1/4 inch Drill
  • UNSPC code (for power drill): 2711270
  • Make: DeWalt
  • Model: DW 217
  • Power: 120 V AC at 50 to 60 Hz, 6.7 Amps
  • Speed: 0 to 4000 RPM
  • Weight: 3.2 lbs or 1.45 kg
Drill body.JPG

Disassembly and Assembly Procedure

<embed src="http://www.youtube.com/v/wPRUIdTVx4k" type="application/x-shockwave-flash" wmode="transparent" width="425" height="350"></embed>

Right-click here and select "Save Link As" if you want to download this video in high quality (.wmv)


<embed src="http://www.youtube.com/v/zYvyWgXYpds" type="application/x-shockwave-flash" wmode="transparent" width="425" height="350"></embed>

Right-click here and select "Save Link As" if you want to download this video in high quality (.wmv)

Post Diassembly Analysis

The table belows lists individual parts for DeWalt DW 217 Drill.

Table: DeWalt DW 217 Drill Parts
Part # Part Name Quantity Picture 3D model 2D model
1 Ball Bearing 1
Rotor assembly.jpg
Ball bearing.jpg
Ball bearing.png
2 Left Brush Holder 1
Brush left picture.jpg
Brush left.jpg
Brush left.png
3 Right Brush Holder 1
Brush right picture.jpg
Brush right.jpg
Brush right.png
4 Ball Beaing at chuck 1
Chuck bearing.jpg
Chuck bearing.png
5 1/4 Chuck & Key 1
Chuck holder picture.jpg
Chuck holder.jpg
Chuck Holder.png
6 Coil Spring 1
Brush right picture.jpg
Coil spring.jpg
Coil spring.png
7 Gear Case 1
Chuck holder picture.jpg
Cover-chuck.jpg
Chuck Cover.png
8 Fan 1
Rotor assembly.jpg
Fan.jpg
Fan.png
9 Stator 1
Stator picture.jpg
Field.jpg
Field.png
10 Baffle 1
Roundcase picture.jpg
Roundcase.jpg
11 Cup 1
Rubber cover.jpg
Rubber cover.png
12 Bearing for Shaft 1
Rotor assembly.jpg
Shaft bearing.jpg
Shaft bearing.png
13 Gasket 1
Gasket picture.jpg
Gasket.jpg
Gasket.png
14 Output Gear 1 drill bit.
Gear.jpg
Gear.png
15 Needle Bearing 1
Rotor assembly.jpg
Ball bearing.jpg
Ball bearing.png
16 Front Housing 1
Housing picture.jpg
Housing 1.jpg
17 Rear Housing / Handle 1
Handle picture.jpg
Housing 2.jpg
18 Screw (type 1) 2
Screw brush.jpg
Short screw.jpg
19 Brush 1
Brush right picture.jpg
Magnet.jpg
Magnet.png
20 Screw (type 2) 3
Screw handle.jpg
Middle screw.jpg
Medium screw.png
21 Gear Case Cover 1
Ball bearing.jpg
Ball bearing.png
22 Restrainer 1
Pusher.jpg
Pusher.png
23 Armature 1
Rotor assembly.jpg
Ball bearing.jpg
Ball bearing.png
24 Gear & Shaft 1
Rotor assembly.jpg
Shaft warmgear.jpg
Shaft wormgear.png
25 Screw (type 3) 3
Screw handle.jpg
Longest screw.jpg
Longest screw.png
26 Circuit Box 1
Switch.jpg
Circuit-box (switch).jpg
Circuit box.png
27 Direction Switch 1
Switch.jpg
Direction switch.jpg
28 Trigger Lock 1
Switch.jpg
Lock.jpg
Lock.png
29 Pin 1
Switch.jpg
Pin.jpg
Pin.png
30 Direction Switch Box 1
Switch.jpg
Top box.jpg
31 Trigger 1
Switch.jpg
Trigger.jpg
Trigger.png
32 Rotor 1
Rotor assembly.jpg
Rotor journal.jpg
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