Toastmaster Hand-Held Mixer
Contents |
Description
Toastmaster THM5100 Hand-Held Mixer
- 5-speed
- 100-watt
- 2 mixing beaters
It has 24 distinct parts.
How It Works
The controls on the mixer step up or down the power to the motor which in turn controls the speed of the mixer beaters. The motor, housed inside the cage, draws electrical power from the cord and in turn converts it to mechanical power. The white piece holds the motor brushes. The motor is connected rigidly to a shaft which runs the length of the mixer. The shaft, held in place by the ball, is threaded and geared with the two gage mixers, which are connected to the mixer prongs. As the shaft rotates, the threads turn the gears on the gage mixers and rotate the mixer prongs. The plastic shaft piece holds the gage mixer and prongs rigidly in place. The end of the shaft is connected to the fan, so as the motor rotates faster, so does the fan without any additional input. The fan draws air in through the slots in the bottom cover and pushes it through the length of the assembly and out the rear slots.
Parts
The table belows lists the Bill of Materials for the hand-held mixer:
| Part # | Part Name | # Req'd | Mat'l | Manufacturing Process | Image | 3D PDF |
|---|---|---|---|---|---|---|
| 1 | Ball | 1 | ABS Plastic | Injection Molding | File:Mixer Ball.tiff | 3D PDF |
| 2 | Bottom Cover | 1 | ABS Plastic | Injection Molding | File:Mixer Bottom Cover.tiff | 3D PDF |
| 3 | Bronze Controller | 1 | Bronze | Casting | File:Mixer Bronze Controller.tiff | 3D PDF |
| 4 | Brush | 2 | Iron | Casting | File:Mixer Brush.tiff | 3D PDF |
| 5 | Cage for Motor | 1 | 1040 Steel | Casting | File:Mixer Cage for Motor.tiff | 3D PDF |
| 6 | Claw Shaped Core for Mixer Motor | 1 | ABS Plastic | Injection Molding | File:Mixer Claw Shaped Core for Mixer Motor.tiff | 3D PDF |
| 7 | Controls | 1 | ABS Plastic | Injection Molding | File:Mixer Controls.tiff | 3D PDF |
| 8 | Fan | 1 | ABS Plastic | Injection Molding | File:Mixer Fan.tiff | 3D PDF |
| 9 | Gage Holder | 2 | ABS Plastic | Injection Molding | File:Mixer Gage Holder.tiff | 3D PDF |
| 10 | Gage Mixer | 2 | ABS Plastic | Injection Molding | File:Mixer Gage Mixer.tiff | 3D PDF |
| 11 | Inside Motor | 1 | Iron, Copper, Steel, ABS Plastic | Casting, Forming, Machining, Injection Molding | File:Mixer Inside Motor.tiff | 3D PDF |
| 12 | Large Round Head Bolt | 2 | 1040 Steel | Machining | File:Mixer Large Round Head Bolt Screw.tiff | 3D PDF |
| 13 | Mixer Beaters | 2 | Stainless Steel | Casting | File:Mixer Mixer Prongs.tiff | 3D PDF |
| 14 | Plastic Washer | 2 | ABS Plastic | Injection Molding | File:Mixer Plastic Washer.tiff | 3D PDF |
| 15 | Plastic Washer 2 | 2 | ABS Plastic | Injection Molding | File:Mixer Plastic Washer 2.tiff | 3D PDF |
| 16 | Plastic Washer 3 | 1 | ABS Plastic | Injection Molding | File:Mixer Plastic Washer 3.tiff | 3D PDF |
| 17 | Shafts for Mixer Beaters | 1 | ABS Plastic | Injection Molding | File:Mixer Shafts for Mixer Prongs.tiff | 3D PDF |
| 18 | Short Round Head Screw | 6 | 1040 Steel | Machining | File:Mixer Short Round Head Screw.tiff | 3D PDF |
| 19 | Spring | 2 | 1040 Steel | Forming | File:Mixer Spring.tiff | 3D PDF |
| 20 | Thin Plastic Washer | 1 | ABS Plastic | Injection Molding | File:Mixer Thin Plastic Washer.tiff | 3D PDF |
| 21 | U-Shaped Plastic Piece | 1 | ABS Plastic | Injection Molding | File:Mixer U-Shaped Plastic Piece.tiff | 3D PDF |
| 22 | Velocity Control Switch | 1 | ABS Plastic | Injection Molding | File:Mixer Velocity Control.tiff | 3D PDF |
| 23 | White Piece for Mixer | 1 | ABS Plastic | Injection Molding | File:Mixer White Piece for Mixer.tiff | 3D PDF |
| 24 | Top Cover | 1 | ABS Plastic | Injection Molding | File:Mixer Cover.tiff | 3D PDF |
Disassembly
<embed src="http://www.youtube.com/v/xQlIqyMs1Sk" type="application/x-shockwave-flash" width="425" height="350"></embed>
Right click here and select "Save Link As" to download the Mixer Disassembly Animation (.wmv)
<embed src="http://www.youtube.com/v/fAQfl6ww1-c" type="application/x-shockwave-flash" width="425" height="350"></embed>
<embed src="http://www.youtube.com/v/YU8BeR2Soqk" type="application/x-shockwave-flash" wmode="transparent" width="425" height="350"></embed>
Step by Step Disassembly
Mixer Body:
- Pull out Mixer Prongs
- Unscrew outer housing pan head screws from mixer body
- Separate top cover and bottom cover
- Remove velocity control assembly from bottom cover
Velocity Control Assembly:
- Remove springs
- Remove plastic washer
- Unhook bronze controller
Mixer Body:
- Unscrew all interior small pan head screws from motor cage and mixer prong shafts
- Remove bottom cover from interior assembly
Interior Assembly:
- Unhook gage holders from gage mixers
- Remove gage mixers
- Remove U-Shaped Plastic piece from motor
- Unscrew interior large pan head bolts from motor cage
- Pull away mixer prong shafts
- Remove inside motor with attached fan and shaft from motor cage
- Separate brushes from motor cage
- Separate claw-shaped piece from motor cage
- Remove white plastic piece from motor cage
- Unscrew fan from inside motor shaft
- Remove plastic washer from inside motor
Files
3D PDFs
Mixer 3D PDF Disassembly Animation
3D Models
3D Models as Alibre AD_PRT Files
2D Drawings
2D Drawings in Alibre AD_DRW format
Mixer Assembly
AD_ASM, ACIS, STP, STL format
