Toastmaster Hand-Held Mixer

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{| border="1" align="center"
 
{| border="1" align="center"
 
|+ '''Table 1: Toastmaster Mixer Bill of Materials'''
 
|+ '''Table 1: Toastmaster Mixer Bill of Materials'''
−
! width="50"|Part # !! width="100"|Part Name !! width="50"|# Req'd !! width="120"|Mat'l !! width="120"| Manufacturing Process !! width="75"| Image | 3D PDF
+
! width="50"|Part # !! width="100"|Part Name !! width="50"|# Req'd !! width="120"|Mat'l !! width="120"|Manufacturing Process !! width="100"|Image !! width="65"|3D PDF
 
|-
 
|-
 
! 1
 
! 1
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| align="center"|Injection Molding  
 
| align="center"|Injection Molding  
 
| [[Image:Mixer Bottom Cover.tiff|center|thumb|50px]]
 
| [[Image:Mixer Bottom Cover.tiff|center|thumb|50px]]
 +
| [[Media:Mixer Bottom Cover.pdf |3D PDF]]
 
|-
 
|-
 
! 3
 
! 3
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| align="center"|Casting  
 
| align="center"|Casting  
 
| [[Image:Mixer Bronze Controller.tiff|center|thumb|50px]]
 
| [[Image:Mixer Bronze Controller.tiff|center|thumb|50px]]
 +
| [[Media:Mixer Bronze Controller.pdf |3D PDF]]
 
|-
 
|-
 
! 4
 
! 4
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| align="center"|Casting
 
| align="center"|Casting
 
| [[Image:Mixer Brush.tiff|center|thumb|50px]]
 
| [[Image:Mixer Brush.tiff|center|thumb|50px]]
 +
| [[Media:Mixer Brush.pdf |3D PDF]]
 
|-
 
|-
 
! 5
 
! 5
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| align="center"|Casting
 
| align="center"|Casting
 
| [[Image:Mixer Cage for Motor.tiff|center|thumb|50px]]
 
| [[Image:Mixer Cage for Motor.tiff|center|thumb|50px]]
 +
| [[Media:Mixer Cage for Motor.pdf |3D PDF]]
 
|-
 
|-
 
! 6
 
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| align="center"|Injection Molding  
 
| align="center"|Injection Molding  
 
| [[Image:Mixer Claw Shaped Core for Mixer Motor.tiff|center|thumb|50px]]
 
| [[Image:Mixer Claw Shaped Core for Mixer Motor.tiff|center|thumb|50px]]
 +
| [[Media:Mixer Claw Shaped Core for Mixer Motor.pdf |3D PDF]]
 
|-
 
|-
 
! 7
 
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| align="center"|Injection Molding  
 
| align="center"|Injection Molding  
 
| [[Image:Mixer Controls.tiff|center|thumb|50px]]
 
| [[Image:Mixer Controls.tiff|center|thumb|50px]]
 +
| [[Media:Mixer Controls.pdf |3D PDF]]
 
|-
 
|-
 
! 8
 
! 8
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| align="center"|Injection Molding  
 
| align="center"|Injection Molding  
 
| [[Image:Mixer Fan.tiff |center|thumb|50px]]
 
| [[Image:Mixer Fan.tiff |center|thumb|50px]]
 +
| [[Media:Mixer Fan.pdf |3D PDF]]
 
|-
 
|-
 
! 9
 
! 9
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| align="center"|Injection Molding  
 
| align="center"|Injection Molding  
 
| [[Image:Mixer Gage Holder.tiff|center|thumb|50px]]
 
| [[Image:Mixer Gage Holder.tiff|center|thumb|50px]]
 +
| [[Media:Mixer Gage Holder.pdf |3D PDF]]
 
|-
 
|-
 
! 10
 
! 10
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| align="center"|Injection Molding  
 
| align="center"|Injection Molding  
 
| [[Image:Mixer Gage Mixer.tiff |center|thumb|50px]]
 
| [[Image:Mixer Gage Mixer.tiff |center|thumb|50px]]
 +
| [[Media:Mixer Gage Mixer.pdf |3D PDF]]
 
|-
 
|-
 
! 11
 
! 11
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| align="center"|Casting, Forming, Machining, Injection Molding
 
| align="center"|Casting, Forming, Machining, Injection Molding
 
| [[Image:Mixer Inside Motor.tiff |center|thumb|50px]]
 
| [[Image:Mixer Inside Motor.tiff |center|thumb|50px]]
 +
| [[Media:Mixer Inside Motor.pdf |3D PDF]]
 
|-
 
|-
 
! 12
 
! 12
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| align="center"|Machining
 
| align="center"|Machining
 
| [[Image:Mixer Large Round Head Bolt Screw.tiff |center|thumb|50px]]
 
| [[Image:Mixer Large Round Head Bolt Screw.tiff |center|thumb|50px]]
 +
| [[Media:Mixer Large Round Head Bolt Screw.pdf |3D PDF]]
 
|-
 
|-
 
! 13
 
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| align="center"|Casting
 
| align="center"|Casting
 
| [[Image:Mixer Mixer Prongs.tiff |center|thumb|50px]]
 
| [[Image:Mixer Mixer Prongs.tiff |center|thumb|50px]]
 +
| [[Media:Mixer Mixer Prongs.pdf |3D PDF]]
 
|-
 
|-
 
! 14
 
! 14
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| align="center"|Injection Molding  
 
| align="center"|Injection Molding  
 
| [[Image:Mixer Plastic Washer.tiff |center|thumb|50px]]
 
| [[Image:Mixer Plastic Washer.tiff |center|thumb|50px]]
 +
| [[Media:Mixer Plastic Washer.pdf |3D PDF]]
 
|-
 
|-
 
! 15
 
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| align="center"|Injection Molding  
 
| align="center"|Injection Molding  
 
| [[Image:Mixer Plastic Washer 2.tiff |center|thumb|50px]]
 
| [[Image:Mixer Plastic Washer 2.tiff |center|thumb|50px]]
 +
| [[Media:Mixer Plastic Washer 2.pdf |3D PDF]]
 
|-
 
|-
 
! 16
 
! 16
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| align="center"|Injection Molding  
 
| align="center"|Injection Molding  
 
| [[Image:Mixer Plastic Washer 3.tiff |center|thumb|50px]]
 
| [[Image:Mixer Plastic Washer 3.tiff |center|thumb|50px]]
 +
| [[Media:Mixer Plastic Washer 3.pdf |3D PDF]]
 
|-
 
|-
 
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| align="center"|Injection Molding  
 
| align="center"|Injection Molding  
 
| [[Image:Mixer Shafts for Mixer Prongs.tiff|center|thumb|50px]]
 
| [[Image:Mixer Shafts for Mixer Prongs.tiff|center|thumb|50px]]
 +
| [[Media:Mixer Shafts for Mixer Prongs.pdf |3D PDF]]
 
|-
 
|-
 
! 18
 
! 18
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| align="center"|Machining  
 
| align="center"|Machining  
 
| [[Image:Mixer Short Round Head Screw.tiff |center|thumb|50px]]
 
| [[Image:Mixer Short Round Head Screw.tiff |center|thumb|50px]]
 +
| [[Media:Mixer Short Round Head Screw.pdf |3D PDF]]
 
|-
 
|-
 
! 19
 
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| align="center"|Forming
 
| align="center"|Forming
 
| [[Image:Mixer Spring.tiff|center|thumb|50px]]
 
| [[Image:Mixer Spring.tiff|center|thumb|50px]]
 +
| [[Media:Mixer Spring.pdf |3D PDF]]
 
|-
 
|-
 
! 20
 
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| align="center"|Injection Molding  
 
| align="center"|Injection Molding  
 
| [[Image:Mixer Thin Plastic Washer.tiff|center|thumb|50px]]
 
| [[Image:Mixer Thin Plastic Washer.tiff|center|thumb|50px]]
 +
| [[Media:Mixer Thin Plastic Washer.pdf |3D PDF]]
 
|-
 
|-
 
! 21
 
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| align="center"|Injection Molding  
 
| align="center"|Injection Molding  
 
| [[Image:Mixer U-Shaped Plastic Piece.tiff|center|thumb|50px]]
 
| [[Image:Mixer U-Shaped Plastic Piece.tiff|center|thumb|50px]]
 +
| [[Media:Mixer U-Shaped Plastic Piece.pdf |3D PDF]]
 
|-
 
|-
 
! 22
 
! 22
−
| align="center"|Velocity Control
+
| align="center"|Velocity Control Switch
 
| align="center"|1  
 
| align="center"|1  
 
| align="center"|ABS Plastic  
 
| align="center"|ABS Plastic  
 
| align="center"|Injection Molding  
 
| align="center"|Injection Molding  
 
| [[Image:Mixer Velocity Control.tiff |center|thumb|50px]]
 
| [[Image:Mixer Velocity Control.tiff |center|thumb|50px]]
 +
| [[Media:Mixer Velocity Control.pdf |3D PDF]]
 
|-
 
|-
 
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| align="center"|Injection Molding  
 
| align="center"|Injection Molding  
 
| [[Image:Mixer White Piece for Mixer.tiff|center|thumb|50px]]
 
| [[Image:Mixer White Piece for Mixer.tiff|center|thumb|50px]]
 +
| [[Media:Mixer White Piece for Mixer.pdf |3D PDF]]
 
|-
 
|-
 
! 24
 
! 24
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| align="center"|Injection Molding  
 
| align="center"|Injection Molding  
 
| [[Image:Mixer Cover.tiff |center|thumb|50px]]
 
| [[Image:Mixer Cover.tiff |center|thumb|50px]]
 +
| [[Media:Mixer Cover.pdf |3D PDF]]
 
|}
 
|}
  

Revision as of 21:10, 23 March 2008

Figure 1: Mixer fully assembled

Contents

Description

Toastmaster THM5100 Hand-Held Mixer

  • 5-speed
  • 100-watt
  • 2 mixing beaters


It has 24 distinct parts.

How It Works

The controls on the mixer step up or down the power to the motor which in turn controls the speed of the mixer beaters. The motor, housed inside the cage, draws electrical power from the cord and in turn converts it to mechanical power. The white piece holds the motor brushes. The motor is connected rigidly to a shaft which runs the length of the mixer. The shaft, held in place by the ball, is threaded and geared with the two gage mixers, which are connected to the mixer prongs. As the shaft rotates, the threads turn the gears on the gage mixers and rotate the mixer prongs. The plastic shaft piece holds the gage mixer and prongs rigidly in place. The end of the shaft is connected to the fan, so as the motor rotates faster, so does the fan without any additional input. The fan draws air in through the slots in the bottom cover and pushes it through the length of the assembly and out the rear slots.

Parts

The table belows lists the Bill of Materials for the hand-held mixer:

Table 1: Toastmaster Mixer Bill of Materials
Part # Part Name # Req'd Mat'l Manufacturing Process Image 3D PDF
1 Ball 1 ABS Plastic Injection Molding File:Mixer Ball.tiff 3D PDF
2 Bottom Cover 1 ABS Plastic Injection Molding File:Mixer Bottom Cover.tiff 3D PDF
3 Bronze Controller 1 Bronze Casting File:Mixer Bronze Controller.tiff 3D PDF
4 Brush 2 Iron Casting File:Mixer Brush.tiff 3D PDF
5 Cage for Motor 1 1040 Steel Casting File:Mixer Cage for Motor.tiff 3D PDF
6 Claw Shaped Core for Mixer Motor 1 ABS Plastic Injection Molding File:Mixer Claw Shaped Core for Mixer Motor.tiff 3D PDF
7 Controls 1 ABS Plastic Injection Molding File:Mixer Controls.tiff 3D PDF
8 Fan 1 ABS Plastic Injection Molding File:Mixer Fan.tiff 3D PDF
9 Gage Holder 2 ABS Plastic Injection Molding File:Mixer Gage Holder.tiff 3D PDF
10 Gage Mixer 2 ABS Plastic Injection Molding File:Mixer Gage Mixer.tiff 3D PDF
11 Inside Motor 1 Iron, Copper, Steel, ABS Plastic Casting, Forming, Machining, Injection Molding File:Mixer Inside Motor.tiff 3D PDF
12 Large Round Head Bolt 2 1040 Steel Machining File:Mixer Large Round Head Bolt Screw.tiff 3D PDF
13 Mixer Beaters 2 Stainless Steel Casting File:Mixer Mixer Prongs.tiff 3D PDF
14 Plastic Washer 2 ABS Plastic Injection Molding File:Mixer Plastic Washer.tiff 3D PDF
15 Plastic Washer 2 2 ABS Plastic Injection Molding File:Mixer Plastic Washer 2.tiff 3D PDF
16 Plastic Washer 3 1 ABS Plastic Injection Molding File:Mixer Plastic Washer 3.tiff 3D PDF
17 Shafts for Mixer Beaters 1 ABS Plastic Injection Molding File:Mixer Shafts for Mixer Prongs.tiff 3D PDF
18 Short Round Head Screw 6 1040 Steel Machining File:Mixer Short Round Head Screw.tiff 3D PDF
19 Spring 2 1040 Steel Forming File:Mixer Spring.tiff 3D PDF
20 Thin Plastic Washer 1 ABS Plastic Injection Molding File:Mixer Thin Plastic Washer.tiff 3D PDF
21 U-Shaped Plastic Piece 1 ABS Plastic Injection Molding File:Mixer U-Shaped Plastic Piece.tiff 3D PDF
22 Velocity Control Switch 1 ABS Plastic Injection Molding File:Mixer Velocity Control.tiff 3D PDF
23 White Piece for Mixer 1 ABS Plastic Injection Molding File:Mixer White Piece for Mixer.tiff 3D PDF
24 Top Cover 1 ABS Plastic Injection Molding File:Mixer Cover.tiff 3D PDF

Disassembly

<embed src="http://www.youtube.com/v/xQlIqyMs1Sk" type="application/x-shockwave-flash" width="425" height="350"></embed>

Right click here and select "Save Link As" to download the Mixer Disassembly Animation (.wmv)

<embed src="http://www.youtube.com/v/fAQfl6ww1-c" type="application/x-shockwave-flash" width="425" height="350"></embed>


<embed src="http://www.youtube.com/v/YU8BeR2Soqk" type="application/x-shockwave-flash" wmode="transparent" width="425" height="350"></embed>

Step by Step Disassembly

Mixer Body:

  • Pull out Mixer Prongs
  • Unscrew outer housing pan head screws from mixer body
  • Separate top cover and bottom cover
  • Remove velocity control assembly from bottom cover

Velocity Control Assembly:

  • Remove springs
  • Remove plastic washer
  • Unhook bronze controller

Mixer Body:

  • Unscrew all interior small pan head screws from motor cage and mixer prong shafts
  • Remove bottom cover from interior assembly

Interior Assembly:

  • Unhook gage holders from gage mixers
  • Remove gage mixers
  • Remove U-Shaped Plastic piece from motor
  • Unscrew interior large pan head bolts from motor cage
  • Pull away mixer prong shafts
  • Remove inside motor with attached fan and shaft from motor cage
  • Separate brushes from motor cage
  • Separate claw-shaped piece from motor cage
  • Remove white plastic piece from motor cage
  • Unscrew fan from inside motor shaft
  • Remove plastic washer from inside motor

Files

3D PDFs

Mixer 3D PDF Disassembly Animation

Mixer 3D PDF Assembly

3D Models

3D Models as Alibre AD_PRT Files

3D Models as ACIS Format

3D Models as IGS Format

3D Models as STL Format

3D Models as STP Format


2D Drawings

2D Drawings in Alibre AD_DRW format

2D Drawings in STP format

2D Drawings as tiff pictures


Mixer Assembly

AD_ASM, ACIS, STP, STL format

Back End Assembly

Claw and Shaft Assembly

Control Assembly

Full Mixer Assembly

Motor and Fan Assembly

Cover Assembly


Table 2: List of Models for Download
(Zipped ACIS, IGS, STL, STP, AD_PRT Files)
Part # Part Name Image 3D Models 2D Drawings
1 Ball File:Mixer Ball.tiff 3D Package 2D Package
2 Bottom Cover File:Mixer Bottom Cover.tiff 3D Package 2D Package
3 Bronze Controller File:Mixer Bronze Controller.tiff 3D Package 2D Package
4 Brush File:Mixer Brush.tiff 3D Package 2D Package
5 Cage for Motor File:Mixer Cage for Motor.tiff 3D Package 2D Package
6 Claw Shaped Core for Motor File:Mixer Claw Shaped Core for Mixer Motor.tiff 3D Package 2D Package
7 Controls File:Mixer Controls.tiff 3D Package 2D Package
8 Fan File:Mixer Fan.tiff 3D Package 2D Package
9 Gage Holder File:Mixer Gage Holder.tiff 3D Package 2D Package
10 Gage Mixer File:Mixer Gage Mixer.tiff 3D Package 2D Package
11 Inside Motor File:Mixer Inside Motor.tiff 3D Package 2D Package
12 Large Round Head Bolt File:Mixer Large Round Head Bolt Screw.tiff 3D Package 2D Package
13 Plastic Washer File:Mixer Plastic Washer.tiff 3D Package 2D Package
14 Plastic Washer 2 File:Mixer Plastic Washer 2.tiff 3D Package 2D Package
15 Plastic Washer 3 File:Mixer Plastic Washer 3.tiff 3D Package 2D Package
16 Mixer Beaters File:Mixer Mixer Prongs.tiff 3D Package 2D Package
17 Mixer Shafts for Beaters File:Mixer Shafts for Mixer Prongs.tiff 3D Package 2D Package
18 Short Round Head Screw File:Mixer Short Round Head Screw.tiff 3D Package 2D Package
19 Spring File:Mixer Spring.tiff 3D Package 2D Package
20 Thin Plastic Washer File:Mixer Thin Plastic Washer.tiff 3D Package 2D Package
21 U Shaped Plastic Piece File:Mixer U-Shaped Plastic Piece.tiff 3D Package 2D Package
22 Velocity Control File:Mixer Velocity Control.tiff 3D Package 2D Package
23 White Piece File:Mixer White Piece for Mixer.tiff 3D Package 2D Package
24 Top Cover File:Mixer Cover.tiff 3D Package 2D Package
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