Group 12 - Fuji Waterproof Camera
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|+ '''Table 3.1: Disposable Camera Bill of Materials''' | |+ '''Table 3.1: Disposable Camera Bill of Materials''' | ||
| − | ! width="50"|Part # !! width="100"|Part Name !! width="50"|# Req'd !! width="120"|Mat'l !! width="145"|Reason of Material Used !! width="145" | Manufacturing Process !! width="145" | Ease or Difficulty of Disassembly !! width="100"|Image | + | ! width="50"|Part # !! width="100"|Part Name !! width="50"|# Req'd !! width="120"|Mat'l !! width="145"|Reason of Material Used !! width="145" | Manufacturing Process !! width="145" | Method or Tools Used and Ease or Difficulty of Disassembly !! width="100"|Image |
|- | |- | ||
! 1 | ! 1 | ||
| Line 29: | Line 29: | ||
| align="center"| Fairly cheap, easy to produce, More durable and stronger than plastic | | align="center"| Fairly cheap, easy to produce, More durable and stronger than plastic | ||
| align="center"| Printing and Folding | | align="center"| Printing and Folding | ||
| − | | align="center"| | + | | align="center"| Fingers, easy |
| [[Image:DSC00097.JPG |center|thumb|50px]] | | [[Image:DSC00097.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"| Very cheap, easy to produce, since outter box already had durability, no need to have thick wall for inner one | | align="center"| Very cheap, easy to produce, since outter box already had durability, no need to have thick wall for inner one | ||
| align="center"| | | align="center"| | ||
| − | | align="center"| | + | | align="center"| Scissors, easy |
| align="center"|[[Image:DSC00104.JPG|center|thumb|50px]] | | align="center"|[[Image:DSC00104.JPG|center|thumb|50px]] | ||
|- | |- | ||
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| align="center"| Light and Waterproof | | align="center"| Light and Waterproof | ||
| align="center"| Plastic Shaping | | align="center"| Plastic Shaping | ||
| − | | align="center"| | + | | align="center"| Fingers, easy |
| [[Image:DSC00131.JPG|center|thumb|50px]] | | [[Image:DSC00131.JPG|center|thumb|50px]] | ||
|- | |- | ||
| Line 56: | Line 56: | ||
| align="center"| Light, Waterprrof and gives good transparent feeling as well. If Glass was used, it would be more costy, heavy and fragile. | | align="center"| Light, Waterprrof and gives good transparent feeling as well. If Glass was used, it would be more costy, heavy and fragile. | ||
| align="center"| Injection Molding | | align="center"| Injection Molding | ||
| − | | align="center"| | + | | align="center"| Large Flat Head Screw Driver, hard |
| [[Image:DSC00188.JPG |center|thumb|50px]] | | [[Image:DSC00188.JPG |center|thumb|50px]] | ||
|- | |- | ||
| Line 65: | Line 65: | ||
| align="center"| Light, Waterprrof and gives good transparent feeling as well. If Glass was used, it would be more costy, heavy and fragile. | | align="center"| Light, Waterprrof and gives good transparent feeling as well. If Glass was used, it would be more costy, heavy and fragile. | ||
| align="center"| Injection Molding | | align="center"| Injection Molding | ||
| − | | align="center"| | + | | align="center"| Large Flat Head Screw Driver, hard |
| [[Image:DSC00134.JPG |center|thumb|50px]] | | [[Image:DSC00134.JPG |center|thumb|50px]] | ||
|- | |- | ||
| Line 74: | Line 74: | ||
| align="center"| Best material since it has low production price yet provides more than enough force to tighten things together. | | align="center"| Best material since it has low production price yet provides more than enough force to tighten things together. | ||
| align="center"| Injection Molding | | align="center"| Injection Molding | ||
| − | | align="center"| | + | | align="center"| Fingers, easy (inside of Back Waterproof Cover) |
| [[Image:DSC00136.JPG|center|thumb|50px]] | | [[Image:DSC00136.JPG|center|thumb|50px]] | ||
|- | |- | ||
| Line 83: | Line 83: | ||
| align="center"| Cheap and easy to produce since Plastic is very easy to be used in Injection Molding | | align="center"| Cheap and easy to produce since Plastic is very easy to be used in Injection Molding | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| − | | align="center"| | + | | align="center"| Needle Nose Pliers, hard |
| [[Image:DSC00178.jpg |center|thumb|50px]] | | [[Image:DSC00178.jpg |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"| Cheap and easy to produce since Plastic is very easy to be used in Injection Molding | | align="center"| Cheap and easy to produce since Plastic is very easy to be used in Injection Molding | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| − | | align="center"| | + | | align="center"| Needle Nose Pliers, hard |
| [[Image:Film_spindle.JPG |center|thumb|50px]] | | [[Image:Film_spindle.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"| Cheap and easy to produce since Plastic is very easy to be used in Injection Molding | | align="center"| Cheap and easy to produce since Plastic is very easy to be used in Injection Molding | ||
| align="center"| Injection Molding | | align="center"| Injection Molding | ||
| − | | align="center"| | + | | align="center"| Fingers (sat in camera and turned upside down), inside of Waterproof Cover, easy |
| [[Image:DSC00157.JPG |center|thumb|50px]] | | [[Image:DSC00157.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"| Seals and insulates well after tightened | | align="center"| Seals and insulates well after tightened | ||
| align="center"| Injection Molding | | align="center"| Injection Molding | ||
| − | | align="center"| | + | | align="center"| Fingers, outside of Waterproof Cover, easy |
| [[Image:DSC00182.JPG |center|thumb|50px]] | | [[Image:DSC00182.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"| Gives strong enough force to function as a spring when shaped. | | align="center"| Gives strong enough force to function as a spring when shaped. | ||
| align="center"| Steel Shaping | | align="center"| Steel Shaping | ||
| − | | align="center"| | + | | align="center"| Fingers, outside of Waterproof Cover, easy |
| [[Image:DSC00169.JPG |center|thumb|50px]] | | [[Image:DSC00169.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"| Easy to mold to produce massive amount of same part | | align="center"| Easy to mold to produce massive amount of same part | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| − | | align="center"| | + | | align="center"| Needle Nose Pliers, hard |
| [[Image:DSC00202.JPG |center|thumb|50px]] | | [[Image:DSC00202.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"| Seals very well after tightened | | align="center"| Seals very well after tightened | ||
| align="center"| Injection Molding | | align="center"| Injection Molding | ||
| − | | align="center"| | + | | align="center"| Small Flat Head Screw Driver, easy |
| [[Image:Seal2.JPG |center|thumb|50px]] | | [[Image:Seal2.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|maintains its own shape well, fair weight and durability | | align="center"|maintains its own shape well, fair weight and durability | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| − | | align="center"| | + | | align="center"| Small Flat Head Screw Driver, medium |
| [[Image:DSC00209.JPG |center|thumb|50px]] | | [[Image:DSC00209.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"| One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | | align="center"| One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| − | | align="center"| | + | | align="center"| Fingers, easy |
| [[Image:Cameralens.JPG |center|thumb|50px]] | | [[Image:Cameralens.JPG |center|thumb|50px]] | ||
|- | |- | ||
| Line 164: | Line 164: | ||
| align="center"|One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | | align="center"|One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| − | | align="center"| | + | | align="center"| Fingers (slide up), easy |
| [[Image:Frontviewfinder.JPG |center|thumb|50px]] | | [[Image:Frontviewfinder.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | | align="center"|One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| − | | align="center"| | + | | align="center"| Fingers (slide up), easy |
| [[Image:Backviewfinder.JPG |center|thumb|50px]] | | [[Image:Backviewfinder.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | | align="center"|One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| − | | align="center"| | + | | align="center"| Small Flat Head Screw Driver, easy |
| [[Image:Magnifier.JPG |center|thumb|50px]] | | [[Image:Magnifier.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|Provides good grip with high enough friction force when spun with fingers. (Not slippery) | | align="center"|Provides good grip with high enough friction force when spun with fingers. (Not slippery) | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| − | | align="center"| | + | | align="center"| Fingers (slide up), easy |
| [[Image:DSC00265.JPG |center|thumb|50px]] | | [[Image:DSC00265.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|Stretches fair amount in order to open and shut. Also creates good "clicking" noise when shut | | align="center"|Stretches fair amount in order to open and shut. Also creates good "clicking" noise when shut | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| − | | align="center"| | + | | align="center"| Fingers, easy (connect to short arm spring at bottom) |
| [[Image:DSC00275.JPG |center|thumb|50px]] | | [[Image:DSC00275.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|Has strong spring constant when shaped into springs which will provide large force to maintain lock | | align="center"|Has strong spring constant when shaped into springs which will provide large force to maintain lock | ||
| align="center"| Steel Shaping | | align="center"| Steel Shaping | ||
| − | | align="center"| | + | | align="center"| Fingers, easy |
| [[Image:Filmadvancelockspring.JPG |center|thumb|50px]] | | [[Image:Filmadvancelockspring.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|Stretches fair amount in order to open and shut. Also creates good "clicking" noise when shut | | align="center"|Stretches fair amount in order to open and shut. Also creates good "clicking" noise when shut | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| − | | align="center"| | + | | align="center"| Fingers, easy (connect to long arm spring at top) |
| [[Image:DSC00288.JPG |center|thumb|50px]] | | [[Image:DSC00288.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|Easy to be molded, easy and cheap to mass produce | | align="center"|Easy to be molded, easy and cheap to mass produce | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| − | | align="center"| | + | | align="center"| Fingers, easy (slide up) |
| [[Image:DSC00297.JPG |center|thumb|50px]] | | [[Image:DSC00297.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|Easy to be molded, easy and cheap to mass produce | | align="center"|Easy to be molded, easy and cheap to mass produce | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| − | | align="center"| | + | | align="center"| Fingers, easy (turn camera upside down) |
| [[Image:Filmadvancegear.JPG |center|thumb|50px]] | | [[Image:Filmadvancegear.JPG |center|thumb|50px]] | ||
|- | |- | ||
| Line 245: | Line 245: | ||
| align="center"|Easy to be molded, easy and cheap to mass produce | | align="center"|Easy to be molded, easy and cheap to mass produce | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| − | | align="center"| | + | | align="center"| Small Flat Head Screw Driver, easy |
| [[Image:DSC00304.JPG |center|thumb|50px]] | | [[Image:DSC00304.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|Functions as a spring very well after shaped into it | | align="center"|Functions as a spring very well after shaped into it | ||
| align="center"| Steel Shaping | | align="center"| Steel Shaping | ||
| − | | align="center"| | + | | align="center"| Fingers, easy (slide out) |
| [[Image:DSC00311.JPG |center|thumb|50px]] | | [[Image:DSC00311.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|Waterproof. | | align="center"|Waterproof. | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| − | | align="center"| | + | | align="center"| Fingers,easy (slide out) |
| [[Image:DSC00315.JPG |center|thumb|50px]] | | [[Image:DSC00315.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|has good durability and easy for users to notify that it's closed by giving off good "click" sound | | align="center"|has good durability and easy for users to notify that it's closed by giving off good "click" sound | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| − | | align="center"| | + | | align="center"| Small Flat Head Screw Driver & Knife (seals at bottom and right side) hard |
| [[Image:DSC00330.JPG |center|thumb|50px]] | | [[Image:DSC00330.JPG |center|thumb|50px]] | ||
|- | |- | ||
| Line 281: | Line 281: | ||
| align="center"|Easy to be molded, easy and cheap to mass produce | | align="center"|Easy to be molded, easy and cheap to mass produce | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| − | | align="center"| | + | | align="center"| Fingers, easy (removed from the front inner shell) |
| [[Image:DSC00336.JPG |center|thumb|50px]] | | [[Image:DSC00336.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"| | | align="center"| | ||
| align="center"|Various Process | | align="center"|Various Process | ||
| − | | align="center"| | + | | align="center"| Fingers, easy (removed from the front inner shell) |
| [[Image:DSC00331.JPG |center|thumb|50px]] | | [[Image:DSC00331.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|Easy to be molded, easy and cheap to mass produce | | align="center"|Easy to be molded, easy and cheap to mass produce | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| − | | align="center"| | + | | align="center"| Fingers, easy |
| [[Image:DSC00336.JPG |center|thumb|50px]] | | [[Image:DSC00336.JPG |center|thumb|50px]] | ||
|- | |- | ||
Revision as of 16:19, 3 December 2006
Contents |
Executive Summary
Introduction
The Fuji Waterproof Disposable Camera is a product designed to be user friendly, simple and easy to use under harsh conditions. The camera works just like any other conventional film camera whereby light enters thru the main lens and the image taken gets exposed on a film. The only difference between a normal camera and the disposable camera is that the latter has no power source and all of the parts work mechanically. The other distinct difference is that it also has waterproofing capabilities up to a specfied depth. The disposable camera is design for a single use with the film providing 27 exposures per use. The design of the whole system makes the camera robust and tough for outdoor activities.
Group Members
- Chung, Jun Young
- Deyo, Raymond (Wiki Page Master & Group Leader)
- Gomez, Adrian (Wiki Page Master)
- Heath, Vatsana (Disassembly,CAD Work)
- Lewczyk, Tomasz (Assembly)
Before Disassembly
trial
Parts
The table belows lists the Bill of Materials for the disposable camera:
| Part # | Part Name | # Req'd | Mat'l | Reason of Material Used | Manufacturing Process | Method or Tools Used and Ease or Difficulty of Disassembly | Image |
|---|---|---|---|---|---|---|---|
| 1 | Paper Case | 1 | Paper | Fairly cheap, easy to produce, More durable and stronger than plastic | Printing and Folding | Fingers, easy |  |
| 2 | Plastic Packing | 1 | Plastic | Very cheap, easy to produce, since outter box already had durability, no need to have thick wall for inner one | Scissors, easy |  | |
| 3 | Waterproof Strap | 1 | Plastic | Light and Waterproof | Plastic Shaping | Fingers, easy |  |
| 4 | Front Waterproof Cover | 1 | Plastic | Light, Waterprrof and gives good transparent feeling as well. If Glass was used, it would be more costy, heavy and fragile. | Injection Molding | Large Flat Head Screw Driver, hard |  |
| 5 | Back Waterproof Cover | 1 | Plastic | Light, Waterprrof and gives good transparent feeling as well. If Glass was used, it would be more costy, heavy and fragile. | Injection Molding | Large Flat Head Screw Driver, hard |  |
| 6 | Waterproof Seal | 1 | Rubber | Best material since it has low production price yet provides more than enough force to tighten things together. | Injection Molding | Fingers, easy (inside of Back Waterproof Cover) |  |
| 7 | Shutter Release Arm | 1 | Plastic | Cheap and easy to produce since Plastic is very easy to be used in Injection Molding | Injection Molding | Needle Nose Pliers, hard |  |
| 8 | Film Spindle | 1 | ABS Plastic | Cheap and easy to produce since Plastic is very easy to be used in Injection Molding | Injection Molding | Needle Nose Pliers, hard |  |
| 9 | Shutter Release Clip | 1 | Plastic | Cheap and easy to produce since Plastic is very easy to be used in Injection Molding | Injection Molding | Fingers (sat in camera and turned upside down), inside of Waterproof Cover, easy |  |
| 10 | Shutter Release Seal | 1 | Rubber | Seals and insulates well after tightened | Injection Molding | Fingers, outside of Waterproof Cover, easy |  |
| 11 | Shutter Release Spring | 1 | Steel | Gives strong enough force to function as a spring when shaped. | Steel Shaping | Fingers, outside of Waterproof Cover, easy |  |
| 12 | Outer Film Spindle | 1 | Plastic | Easy to mold to produce massive amount of same part | Injection Molding | Needle Nose Pliers, hard |  |
| 13 | Outer Film Spindle Seal | 1 | Rubber | Seals very well after tightened | Injection Molding | Small Flat Head Screw Driver, easy |  |
| 14 | Front Chasis | 1 | Plastic | maintains its own shape well, fair weight and durability | Injection Molding | Small Flat Head Screw Driver, medium |  |
| 15 | Camera Lens | 1 | Plastic | One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | Injection Molding | Fingers, easy |  |
| 16 | Front Viewfinder | 1 | Plastic | One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | Injection Molding | Fingers (slide up), easy |  |
| 17 | Back Viewfinder | 1 | Plastic | One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | Injection Molding | Fingers (slide up), easy |  |
| 18 | Magnifier | 1 | Plastic | One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | Injection Molding | Small Flat Head Screw Driver, easy |  |
| 19 | Frame Counter | 1 | Plastic | Provides good grip with high enough friction force when spun with fingers. (Not slippery) | Injection Molding | Fingers (slide up), easy |  |
| 20 | Top Film Advance Lock | 1 | Plastic | Stretches fair amount in order to open and shut. Also creates good "clicking" noise when shut | Injection Molding | Fingers, easy (connect to short arm spring at bottom) |  |
| 21 | Film Advance Lock Spring | 1 | Steel | Has strong spring constant when shaped into springs which will provide large force to maintain lock | Steel Shaping | Fingers, easy |  |
| 22 | Bottom Film Advance Lock | 1 | Plastic | Stretches fair amount in order to open and shut. Also creates good "clicking" noise when shut | Injection Molding | Fingers, easy (connect to long arm spring at top) |  |
| 23 | Film Advance Gear Trigger | 1 | Plastic | Easy to be molded, easy and cheap to mass produce | Injection Molding | Fingers, easy (slide up) |  |
| 24 | Film Advance Gear | 1 | Plastic | Easy to be molded, easy and cheap to mass produce | Injection Molding | Fingers, easy (turn camera upside down) |  |
| 25 | Lens Mount | 1 | Plastic | Easy to be molded, easy and cheap to mass produce | Injection Molding | Small Flat Head Screw Driver, easy |  |
| 26 | Shutter Cover Spring | 1 | Steel | Functions as a spring very well after shaped into it | Steel Shaping | Fingers, easy (slide out) |  |
| 27 | Shutter Cover | 1 | Plastic | Waterproof. | Injection Molding | Fingers,easy (slide out) |  |
| 28 | Back Inner Shell | 1 | Plastic | has good durability and easy for users to notify that it's closed by giving off good "click" sound | Injection Molding | Small Flat Head Screw Driver & Knife (seals at bottom and right side) hard |  |
| 29 | Inner Film Spindle | 1 | Plastic | Easy to be molded, easy and cheap to mass produce | Injection Molding | Fingers, easy (removed from the front inner shell) |  |
| 30 | Film | 1 | Various Materials | Various Process | Fingers, easy (removed from the front inner shell) |  | |
| 31 | Inner Film Spindle | 1 | Plastic | Easy to be molded, easy and cheap to mass produce | Injection Molding | Fingers, easy | |
| 32 | Tools used for Disassembly | 1 | Misc |  |
