Group 12 - Fuji Waterproof Camera
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{| border="1" align="center" | {| border="1" align="center" | ||
|+ '''Table 3.1: Disposable Camera Bill of Materials''' | |+ '''Table 3.1: Disposable Camera Bill of Materials''' | ||
| − | ! width="50"|Part # !! width="100"|Part Name !! width="50"|# Req'd !! width="120"|Mat'l !! width="145"|Reason of Material Used !! width="145" | Manufacturing Process !! width="100"|Image | + | ! width="50"|Part # !! width="100"|Part Name !! width="50"|# Req'd !! width="120"|Mat'l !! width="145"|Reason of Material Used !! width="145" | Manufacturing Process !! width="145" | Ease or Difficulty of Disassembly !! width="100"|Image |
|- | |- | ||
! 1 | ! 1 | ||
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| align="center"| Fairly cheap, easy to produce, More durable and stronger than plastic | | align="center"| Fairly cheap, easy to produce, More durable and stronger than plastic | ||
| align="center"| Printing and Folding | | align="center"| Printing and Folding | ||
| + | | align="center"| | ||
| [[Image:DSC00097.JPG |center|thumb|50px]] | | [[Image:DSC00097.JPG |center|thumb|50px]] | ||
|- | |- | ||
| Line 36: | Line 37: | ||
| align="center"| Plastic | | align="center"| Plastic | ||
| align="center"| Very cheap, easy to produce, since outter box already had durability, no need to have thick wall for inner one | | align="center"| Very cheap, easy to produce, since outter box already had durability, no need to have thick wall for inner one | ||
| + | | align="center"| | ||
| align="center"| | | align="center"| | ||
| align="center"|[[Image:DSC00104.JPG|center|thumb|50px]] | | align="center"|[[Image:DSC00104.JPG|center|thumb|50px]] | ||
| Line 45: | Line 47: | ||
| align="center"| Light and Waterproof | | align="center"| Light and Waterproof | ||
| align="center"| Plastic Shaping | | align="center"| Plastic Shaping | ||
| + | | align="center"| | ||
| [[Image:DSC00131.JPG|center|thumb|50px]] | | [[Image:DSC00131.JPG|center|thumb|50px]] | ||
|- | |- | ||
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| align="center"| Light, Waterprrof and gives good transparent feeling as well. If Glass was used, it would be more costy, heavy and fragile. | | align="center"| Light, Waterprrof and gives good transparent feeling as well. If Glass was used, it would be more costy, heavy and fragile. | ||
| align="center"| Injection Molding | | align="center"| Injection Molding | ||
| + | | align="center"| | ||
| [[Image:DSC00188.JPG |center|thumb|50px]] | | [[Image:DSC00188.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"| Light, Waterprrof and gives good transparent feeling as well. If Glass was used, it would be more costy, heavy and fragile. | | align="center"| Light, Waterprrof and gives good transparent feeling as well. If Glass was used, it would be more costy, heavy and fragile. | ||
| align="center"| Injection Molding | | align="center"| Injection Molding | ||
| + | | align="center"| | ||
| [[Image:DSC00134.JPG |center|thumb|50px]] | | [[Image:DSC00134.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"| Best material since it has low production price yet provides more than enough force to tighten things together. | | align="center"| Best material since it has low production price yet provides more than enough force to tighten things together. | ||
| align="center"| Injection Molding | | align="center"| Injection Molding | ||
| + | | align="center"| | ||
| [[Image:DSC00136.JPG|center|thumb|50px]] | | [[Image:DSC00136.JPG|center|thumb|50px]] | ||
|- | |- | ||
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| align="center"| Cheap and easy to produce since Plastic is very easy to be used in Injection Molding | | align="center"| Cheap and easy to produce since Plastic is very easy to be used in Injection Molding | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| + | | align="center"| | ||
| [[Image:DSC00178.jpg |center|thumb|50px]] | | [[Image:DSC00178.jpg |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"| Cheap and easy to produce since Plastic is very easy to be used in Injection Molding | | align="center"| Cheap and easy to produce since Plastic is very easy to be used in Injection Molding | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| + | | align="center"| | ||
| [[Image:Film_spindle.JPG |center|thumb|50px]] | | [[Image:Film_spindle.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"| Cheap and easy to produce since Plastic is very easy to be used in Injection Molding | | align="center"| Cheap and easy to produce since Plastic is very easy to be used in Injection Molding | ||
| align="center"| Injection Molding | | align="center"| Injection Molding | ||
| + | | align="center"| | ||
| [[Image:DSC00157.JPG |center|thumb|50px]] | | [[Image:DSC00157.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"| Seals and insulates well after tightened | | align="center"| Seals and insulates well after tightened | ||
| align="center"| Injection Molding | | align="center"| Injection Molding | ||
| + | | align="center"| | ||
| [[Image:DSC00182.JPG |center|thumb|50px]] | | [[Image:DSC00182.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"| Gives strong enough force to function as a spring when shaped. | | align="center"| Gives strong enough force to function as a spring when shaped. | ||
| align="center"| Steel Shaping | | align="center"| Steel Shaping | ||
| + | | align="center"| | ||
| [[Image:DSC00169.JPG |center|thumb|50px]] | | [[Image:DSC00169.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"| Easy to mold to produce massive amount of same part | | align="center"| Easy to mold to produce massive amount of same part | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| + | | align="center"| | ||
| [[Image:DSC00202.JPG |center|thumb|50px]] | | [[Image:DSC00202.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"| Seals very well after tightened | | align="center"| Seals very well after tightened | ||
| align="center"| Injection Molding | | align="center"| Injection Molding | ||
| + | | align="center"| | ||
| [[Image:Seal2.JPG |center|thumb|50px]] | | [[Image:Seal2.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|maintains its own shape well, fair weight and durability | | align="center"|maintains its own shape well, fair weight and durability | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| + | | align="center"| | ||
| [[Image:DSC00209.JPG |center|thumb|50px]] | | [[Image:DSC00209.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"| One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | | align="center"| One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| + | | align="center"| | ||
| [[Image:Cameralens.JPG |center|thumb|50px]] | | [[Image:Cameralens.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | | align="center"|One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| + | | align="center"| | ||
| [[Image:Frontviewfinder.JPG |center|thumb|50px]] | | [[Image:Frontviewfinder.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | | align="center"|One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| + | | align="center"| | ||
| [[Image:Backviewfinder.JPG |center|thumb|50px]] | | [[Image:Backviewfinder.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | | align="center"|One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| + | | align="center"| | ||
| [[Image:Magnifier.JPG |center|thumb|50px]] | | [[Image:Magnifier.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|Provides good grip with high enough friction force when spun with fingers. (Not slippery) | | align="center"|Provides good grip with high enough friction force when spun with fingers. (Not slippery) | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| + | | align="center"| | ||
| [[Image:DSC00265.JPG |center|thumb|50px]] | | [[Image:DSC00265.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|Stretches fair amount in order to open and shut. Also creates good "clicking" noise when shut | | align="center"|Stretches fair amount in order to open and shut. Also creates good "clicking" noise when shut | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| + | | align="center"| | ||
| [[Image:DSC00275.JPG |center|thumb|50px]] | | [[Image:DSC00275.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|Has strong spring constant when shaped into springs which will provide large force to maintain lock | | align="center"|Has strong spring constant when shaped into springs which will provide large force to maintain lock | ||
| align="center"| Steel Shaping | | align="center"| Steel Shaping | ||
| + | | align="center"| | ||
| [[Image:Filmadvancelockspring.JPG |center|thumb|50px]] | | [[Image:Filmadvancelockspring.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|Stretches fair amount in order to open and shut. Also creates good "clicking" noise when shut | | align="center"|Stretches fair amount in order to open and shut. Also creates good "clicking" noise when shut | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| + | | align="center"| | ||
| [[Image:DSC00288.JPG |center|thumb|50px]] | | [[Image:DSC00288.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|Easy to be molded, easy and cheap to mass produce | | align="center"|Easy to be molded, easy and cheap to mass produce | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| + | | align="center"| | ||
| [[Image:DSC00297.JPG |center|thumb|50px]] | | [[Image:DSC00297.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|Easy to be molded, easy and cheap to mass produce | | align="center"|Easy to be molded, easy and cheap to mass produce | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| + | | align="center"| | ||
| [[Image:Filmadvancegear.JPG |center|thumb|50px]] | | [[Image:Filmadvancegear.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|Easy to be molded, easy and cheap to mass produce | | align="center"|Easy to be molded, easy and cheap to mass produce | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| + | | align="center"| | ||
| [[Image:DSC00304.JPG |center|thumb|50px]] | | [[Image:DSC00304.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|Functions as a spring very well after shaped into it | | align="center"|Functions as a spring very well after shaped into it | ||
| align="center"| Steel Shaping | | align="center"| Steel Shaping | ||
| + | | align="center"| | ||
| [[Image:DSC00311.JPG |center|thumb|50px]] | | [[Image:DSC00311.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|Waterproof. | | align="center"|Waterproof. | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| + | | align="center"| | ||
| [[Image:DSC00315.JPG |center|thumb|50px]] | | [[Image:DSC00315.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|has good durability and easy for users to notify that it's closed by giving off good "click" sound | | align="center"|has good durability and easy for users to notify that it's closed by giving off good "click" sound | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| + | | align="center"| | ||
| [[Image:DSC00330.JPG |center|thumb|50px]] | | [[Image:DSC00330.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|Easy to be molded, easy and cheap to mass produce | | align="center"|Easy to be molded, easy and cheap to mass produce | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| + | | align="center"| | ||
| [[Image:DSC00336.JPG |center|thumb|50px]] | | [[Image:DSC00336.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"| | | align="center"| | ||
| align="center"|Various Process | | align="center"|Various Process | ||
| + | | align="center"| | ||
| [[Image:DSC00331.JPG |center|thumb|50px]] | | [[Image:DSC00331.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|Easy to be molded, easy and cheap to mass produce | | align="center"|Easy to be molded, easy and cheap to mass produce | ||
| align="center"|Injection Molding | | align="center"|Injection Molding | ||
| + | | align="center"| | ||
| [[Image:DSC00336.JPG |center|thumb|50px]] | | [[Image:DSC00336.JPG |center|thumb|50px]] | ||
|- | |- | ||
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| align="center"|1 | | align="center"|1 | ||
| align="center"|Misc | | align="center"|Misc | ||
| + | | align="center"| | ||
| align="center"| | | align="center"| | ||
| align="center"| | | align="center"| | ||
Revision as of 16:07, 3 December 2006
Contents |
Executive Summary
Introduction
The Fuji Waterproof Disposable Camera is a product designed to be user friendly, simple and easy to use under harsh conditions. The camera works just like any other conventional film camera whereby light enters thru the main lens and the image taken gets exposed on a film. The only difference between a normal camera and the disposable camera is that the latter has no power source and all of the parts work mechanically. The other distinct difference is that it also has waterproofing capabilities up to a specfied depth. The disposable camera is design for a single use with the film providing 27 exposures per use. The design of the whole system makes the camera robust and tough for outdoor activities.
Group Members
- Chung, Jun Young
- Deyo, Raymond (Wiki Page Master & Group Leader)
- Gomez, Adrian (Wiki Page Master)
- Heath, Vatsana (Disassembly,CAD Work)
- Lewczyk, Tomasz (Assembly)
Before Disassembly
trial
Parts
The table belows lists the Bill of Materials for the disposable camera:
| Part # | Part Name | # Req'd | Mat'l | Reason of Material Used | Manufacturing Process | Ease or Difficulty of Disassembly | Image |
|---|---|---|---|---|---|---|---|
| 1 | Paper Case | 1 | Paper | Fairly cheap, easy to produce, More durable and stronger than plastic | Printing and Folding | ||
| 2 | Plastic Packing | 1 | Plastic | Very cheap, easy to produce, since outter box already had durability, no need to have thick wall for inner one | |||
| 3 | Waterproof Strap | 1 | Plastic | Light and Waterproof | Plastic Shaping | ||
| 4 | Front Waterproof Cover | 1 | Plastic | Light, Waterprrof and gives good transparent feeling as well. If Glass was used, it would be more costy, heavy and fragile. | Injection Molding | ||
| 5 | Back Waterproof Cover | 1 | Plastic | Light, Waterprrof and gives good transparent feeling as well. If Glass was used, it would be more costy, heavy and fragile. | Injection Molding | ||
| 6 | Waterproof Seal | 1 | Rubber | Best material since it has low production price yet provides more than enough force to tighten things together. | Injection Molding | ||
| 7 | Shutter Release Arm | 1 | Plastic | Cheap and easy to produce since Plastic is very easy to be used in Injection Molding | Injection Molding | ||
| 8 | Film Spindle | 1 | ABS Plastic | Cheap and easy to produce since Plastic is very easy to be used in Injection Molding | Injection Molding | ||
| 9 | Shutter Release Clip | 1 | Plastic | Cheap and easy to produce since Plastic is very easy to be used in Injection Molding | Injection Molding | ||
| 10 | Shutter Release Seal | 1 | Rubber | Seals and insulates well after tightened | Injection Molding | ||
| 11 | Shutter Release Spring | 1 | Steel | Gives strong enough force to function as a spring when shaped. | Steel Shaping | ||
| 12 | Outer Film Spindle | 1 | Plastic | Easy to mold to produce massive amount of same part | Injection Molding | ||
| 13 | Outer Film Spindle Seal | 1 | Rubber | Seals very well after tightened | Injection Molding | ||
| 14 | Front Chasis | 1 | Plastic | maintains its own shape well, fair weight and durability | Injection Molding | ||
| 15 | Camera Lens | 1 | Plastic | One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | Injection Molding | ||
| 16 | Front Viewfinder | 1 | Plastic | One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | Injection Molding | ||
| 17 | Back Viewfinder | 1 | Plastic | One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | Injection Molding | ||
| 18 | Magnifier | 1 | Plastic | One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. | Injection Molding | ||
| 19 | Frame Counter | 1 | Plastic | Provides good grip with high enough friction force when spun with fingers. (Not slippery) | Injection Molding | ||
| 20 | Top Film Advance Lock | 1 | Plastic | Stretches fair amount in order to open and shut. Also creates good "clicking" noise when shut | Injection Molding | ||
| 21 | Film Advance Lock Spring | 1 | Steel | Has strong spring constant when shaped into springs which will provide large force to maintain lock | Steel Shaping | ||
| 22 | Bottom Film Advance Lock | 1 | Plastic | Stretches fair amount in order to open and shut. Also creates good "clicking" noise when shut | Injection Molding | ||
| 23 | Film Advance Gear Trigger | 1 | Plastic | Easy to be molded, easy and cheap to mass produce | Injection Molding | ||
| 24 | Film Advance Gear | 1 | Plastic | Easy to be molded, easy and cheap to mass produce | Injection Molding | ||
| 25 | Lens Mount | 1 | Plastic | Easy to be molded, easy and cheap to mass produce | Injection Molding | ||
| 26 | Shutter Cover Spring | 1 | Steel | Functions as a spring very well after shaped into it | Steel Shaping | ||
| 27 | Shutter Cover | 1 | Plastic | Waterproof. | Injection Molding | ||
| 28 | Back Inner Shell | 1 | Plastic | has good durability and easy for users to notify that it's closed by giving off good "click" sound | Injection Molding | ||
| 29 | Inner Film Spindle | 1 | Plastic | Easy to be molded, easy and cheap to mass produce | Injection Molding | ||
| 30 | Film | 1 | Various Materials | Various Process | |||
| 31 | Inner Film Spindle | 1 | Plastic | Easy to be molded, easy and cheap to mass produce | Injection Molding | ||
| 32 | Tools used for Disassembly | 1 | Misc |