Group 12 - Fuji Waterproof Camera

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{| border="1" align="center"
 
{| border="1" align="center"
 
|+ '''Table 3.1: Disposable Camera Bill of Materials'''
 
|+ '''Table 3.1: Disposable Camera Bill of Materials'''
! width="50"|Part # !! width="100"|Part Name !! width="50"|# Req'd !! width="120"|Mat'l !! width="145"|Reason of Material Used !! width="145" | Manufacturing Process !! width="100"|Image
+
! width="50"|Part # !! width="100"|Part Name !! width="50"|# Req'd !! width="120"|Mat'l !! width="145"|Reason of Material Used !! width="145" | Manufacturing Process !! width="145" | Ease or Difficulty of Disassembly !! width="100"|Image
 
|-
 
|-
 
! 1
 
! 1
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| align="center"| Fairly cheap, easy to produce, More durable and stronger than plastic
 
| align="center"| Fairly cheap, easy to produce, More durable and stronger than plastic
 
| align="center"| Printing and Folding
 
| align="center"| Printing and Folding
 +
| align="center"|
 
| [[Image:DSC00097.JPG |center|thumb|50px]]
 
| [[Image:DSC00097.JPG |center|thumb|50px]]
 
|-
 
|-
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| align="center"| Plastic  
 
| align="center"| Plastic  
 
| align="center"| Very cheap, easy to produce, since outter box already had durability, no need to have thick wall for inner one
 
| align="center"| Very cheap, easy to produce, since outter box already had durability, no need to have thick wall for inner one
 +
| align="center"|
 
| align="center"|  
 
| align="center"|  
 
| align="center"|[[Image:DSC00104.JPG|center|thumb|50px]]
 
| align="center"|[[Image:DSC00104.JPG|center|thumb|50px]]
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| align="center"| Light and Waterproof
 
| align="center"| Light and Waterproof
 
| align="center"| Plastic Shaping
 
| align="center"| Plastic Shaping
 +
| align="center"|
 
| [[Image:DSC00131.JPG|center|thumb|50px]]
 
| [[Image:DSC00131.JPG|center|thumb|50px]]
 
|-
 
|-
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| align="center"| Light, Waterprrof and gives good transparent feeling as well. If Glass was used, it would be more costy, heavy and fragile.
 
| align="center"| Light, Waterprrof and gives good transparent feeling as well. If Glass was used, it would be more costy, heavy and fragile.
 
| align="center"| Injection Molding
 
| align="center"| Injection Molding
 +
| align="center"|
 
| [[Image:DSC00188.JPG |center|thumb|50px]]
 
| [[Image:DSC00188.JPG |center|thumb|50px]]
 
|-
 
|-
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| align="center"| Light, Waterprrof and gives good transparent feeling as well. If Glass was used, it would be more costy, heavy and fragile.
 
| align="center"| Light, Waterprrof and gives good transparent feeling as well. If Glass was used, it would be more costy, heavy and fragile.
 
| align="center"| Injection Molding
 
| align="center"| Injection Molding
 +
| align="center"|
 
| [[Image:DSC00134.JPG |center|thumb|50px]]
 
| [[Image:DSC00134.JPG |center|thumb|50px]]
 
|-
 
|-
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| align="center"| Best material since it has low production price yet provides more than enough force to tighten things together.
 
| align="center"| Best material since it has low production price yet provides more than enough force to tighten things together.
 
| align="center"| Injection Molding
 
| align="center"| Injection Molding
 +
| align="center"|
 
| [[Image:DSC00136.JPG|center|thumb|50px]]
 
| [[Image:DSC00136.JPG|center|thumb|50px]]
 
|-
 
|-
Line 77: Line 83:
 
| align="center"| Cheap and easy to produce since Plastic is very easy to be used in Injection Molding
 
| align="center"| Cheap and easy to produce since Plastic is very easy to be used in Injection Molding
 
| align="center"|Injection Molding
 
| align="center"|Injection Molding
 +
| align="center"|
 
| [[Image:DSC00178.jpg |center|thumb|50px]]
 
| [[Image:DSC00178.jpg |center|thumb|50px]]
 
|-
 
|-
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| align="center"| Cheap and easy to produce since Plastic is very easy to be used in Injection Molding
 
| align="center"| Cheap and easy to produce since Plastic is very easy to be used in Injection Molding
 
| align="center"|Injection Molding
 
| align="center"|Injection Molding
 +
| align="center"|
 
| [[Image:Film_spindle.JPG  |center|thumb|50px]]
 
| [[Image:Film_spindle.JPG  |center|thumb|50px]]
 
|-
 
|-
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| align="center"| Cheap and easy to produce since Plastic is very easy to be used in Injection Molding
 
| align="center"| Cheap and easy to produce since Plastic is very easy to be used in Injection Molding
 
| align="center"| Injection Molding
 
| align="center"| Injection Molding
 +
| align="center"|
 
| [[Image:DSC00157.JPG |center|thumb|50px]]
 
| [[Image:DSC00157.JPG |center|thumb|50px]]
 
|-
 
|-
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| align="center"| Seals and insulates well after tightened
 
| align="center"| Seals and insulates well after tightened
 
| align="center"| Injection Molding
 
| align="center"| Injection Molding
 +
| align="center"|
 
| [[Image:DSC00182.JPG  |center|thumb|50px]]
 
| [[Image:DSC00182.JPG  |center|thumb|50px]]
 
|-
 
|-
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| align="center"| Gives strong enough force to function as a spring when shaped.
 
| align="center"| Gives strong enough force to function as a spring when shaped.
 
| align="center"| Steel Shaping
 
| align="center"| Steel Shaping
 +
| align="center"|
 
| [[Image:DSC00169.JPG |center|thumb|50px]]
 
| [[Image:DSC00169.JPG |center|thumb|50px]]
 
|-
 
|-
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| align="center"| Easy to mold to produce massive amount of same part
 
| align="center"| Easy to mold to produce massive amount of same part
 
| align="center"|Injection Molding
 
| align="center"|Injection Molding
 +
| align="center"|
 
| [[Image:DSC00202.JPG |center|thumb|50px]]
 
| [[Image:DSC00202.JPG |center|thumb|50px]]
 
|-
 
|-
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| align="center"| Seals very well after tightened
 
| align="center"| Seals very well after tightened
 
| align="center"| Injection Molding
 
| align="center"| Injection Molding
 +
| align="center"|
 
| [[Image:Seal2.JPG  |center|thumb|50px]]
 
| [[Image:Seal2.JPG  |center|thumb|50px]]
 
|-
 
|-
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| align="center"|maintains its own shape well, fair weight and durability
 
| align="center"|maintains its own shape well, fair weight and durability
 
| align="center"|Injection Molding  
 
| align="center"|Injection Molding  
 +
| align="center"|
 
| [[Image:DSC00209.JPG  |center|thumb|50px]]
 
| [[Image:DSC00209.JPG  |center|thumb|50px]]
 
|-
 
|-
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| align="center"| One of the best material to make transparent parts, less easy to be broken compared to glass, light weight.  
 
| align="center"| One of the best material to make transparent parts, less easy to be broken compared to glass, light weight.  
 
| align="center"|Injection Molding
 
| align="center"|Injection Molding
 +
| align="center"|
 
| [[Image:Cameralens.JPG |center|thumb|50px]]
 
| [[Image:Cameralens.JPG |center|thumb|50px]]
 
|-
 
|-
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| align="center"|One of the best material to make transparent parts, less easy to be broken compared to glass, light weight.  
 
| align="center"|One of the best material to make transparent parts, less easy to be broken compared to glass, light weight.  
 
| align="center"|Injection Molding
 
| align="center"|Injection Molding
 +
| align="center"|
 
| [[Image:Frontviewfinder.JPG |center|thumb|50px]]
 
| [[Image:Frontviewfinder.JPG |center|thumb|50px]]
 
|-
 
|-
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| align="center"|One of the best material to make transparent parts, less easy to be broken compared to glass, light weight.
 
| align="center"|One of the best material to make transparent parts, less easy to be broken compared to glass, light weight.
 
| align="center"|Injection Molding
 
| align="center"|Injection Molding
 +
| align="center"|
 
| [[Image:Backviewfinder.JPG |center|thumb|50px]]
 
| [[Image:Backviewfinder.JPG |center|thumb|50px]]
 
|-
 
|-
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| align="center"|One of the best material to make transparent parts, less easy to be broken compared to glass, light weight.
 
| align="center"|One of the best material to make transparent parts, less easy to be broken compared to glass, light weight.
 
| align="center"|Injection Molding
 
| align="center"|Injection Molding
 +
| align="center"|
 
| [[Image:Magnifier.JPG  |center|thumb|50px]]
 
| [[Image:Magnifier.JPG  |center|thumb|50px]]
 
|-
 
|-
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| align="center"|Provides good grip with high enough friction force when spun with fingers. (Not slippery)
 
| align="center"|Provides good grip with high enough friction force when spun with fingers. (Not slippery)
 
| align="center"|Injection Molding
 
| align="center"|Injection Molding
 +
| align="center"|
 
| [[Image:DSC00265.JPG |center|thumb|50px]]
 
| [[Image:DSC00265.JPG |center|thumb|50px]]
 
|-
 
|-
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| align="center"|Stretches fair amount in order to open and shut. Also creates good "clicking" noise when shut
 
| align="center"|Stretches fair amount in order to open and shut. Also creates good "clicking" noise when shut
 
| align="center"|Injection Molding
 
| align="center"|Injection Molding
 +
| align="center"|
 
| [[Image:DSC00275.JPG  |center|thumb|50px]]
 
| [[Image:DSC00275.JPG  |center|thumb|50px]]
 
|-
 
|-
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| align="center"|Has strong spring constant when shaped into springs which will provide large force to maintain lock  
 
| align="center"|Has strong spring constant when shaped into springs which will provide large force to maintain lock  
 
| align="center"| Steel Shaping
 
| align="center"| Steel Shaping
 +
| align="center"|
 
| [[Image:Filmadvancelockspring.JPG |center|thumb|50px]]
 
| [[Image:Filmadvancelockspring.JPG |center|thumb|50px]]
 
|-
 
|-
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| align="center"|Stretches fair amount in order to open and shut. Also creates good "clicking" noise when shut  
 
| align="center"|Stretches fair amount in order to open and shut. Also creates good "clicking" noise when shut  
 
| align="center"|Injection Molding
 
| align="center"|Injection Molding
 +
| align="center"|
 
| [[Image:DSC00288.JPG  |center|thumb|50px]]
 
| [[Image:DSC00288.JPG  |center|thumb|50px]]
 
|-
 
|-
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| align="center"|Easy to be molded, easy and cheap to mass produce
 
| align="center"|Easy to be molded, easy and cheap to mass produce
 
| align="center"|Injection Molding
 
| align="center"|Injection Molding
 +
| align="center"|
 
| [[Image:DSC00297.JPG  |center|thumb|50px]]
 
| [[Image:DSC00297.JPG  |center|thumb|50px]]
 
|-
 
|-
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| align="center"|Easy to be molded, easy and cheap to mass produce
 
| align="center"|Easy to be molded, easy and cheap to mass produce
 
| align="center"|Injection Molding
 
| align="center"|Injection Molding
 +
| align="center"|
 
| [[Image:Filmadvancegear.JPG  |center|thumb|50px]]
 
| [[Image:Filmadvancegear.JPG  |center|thumb|50px]]
 
|-
 
|-
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| align="center"|Easy to be molded, easy and cheap to mass produce
 
| align="center"|Easy to be molded, easy and cheap to mass produce
 
| align="center"|Injection Molding
 
| align="center"|Injection Molding
 +
| align="center"|
 
| [[Image:DSC00304.JPG  |center|thumb|50px]]
 
| [[Image:DSC00304.JPG  |center|thumb|50px]]
 
|-
 
|-
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| align="center"|Functions as a spring very well after shaped into it
 
| align="center"|Functions as a spring very well after shaped into it
 
| align="center"| Steel Shaping
 
| align="center"| Steel Shaping
 +
| align="center"|
 
| [[Image:DSC00311.JPG  |center|thumb|50px]]
 
| [[Image:DSC00311.JPG  |center|thumb|50px]]
 
|-
 
|-
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| align="center"|Waterproof.
 
| align="center"|Waterproof.
 
| align="center"|Injection Molding
 
| align="center"|Injection Molding
 +
| align="center"|
 
| [[Image:DSC00315.JPG  |center|thumb|50px]]
 
| [[Image:DSC00315.JPG  |center|thumb|50px]]
 
|-
 
|-
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| align="center"|has good durability and easy for users to notify that it's closed by giving off good "click" sound
 
| align="center"|has good durability and easy for users to notify that it's closed by giving off good "click" sound
 
| align="center"|Injection Molding
 
| align="center"|Injection Molding
 +
| align="center"|
 
| [[Image:DSC00330.JPG  |center|thumb|50px]]
 
| [[Image:DSC00330.JPG  |center|thumb|50px]]
 
|-
 
|-
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| align="center"|Easy to be molded, easy and cheap to mass produce
 
| align="center"|Easy to be molded, easy and cheap to mass produce
 
| align="center"|Injection Molding
 
| align="center"|Injection Molding
 +
| align="center"|
 
| [[Image:DSC00336.JPG  |center|thumb|50px]]
 
| [[Image:DSC00336.JPG  |center|thumb|50px]]
 
|-
 
|-
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| align="center"|
 
| align="center"|
 
| align="center"|Various Process
 
| align="center"|Various Process
 +
| align="center"|
 
| [[Image:DSC00331.JPG  |center|thumb|50px]]
 
| [[Image:DSC00331.JPG  |center|thumb|50px]]
 
|-
 
|-
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| align="center"|Easy to be molded, easy and cheap to mass produce
 
| align="center"|Easy to be molded, easy and cheap to mass produce
 
| align="center"|Injection Molding
 
| align="center"|Injection Molding
 +
| align="center"|
 
| [[Image:DSC00336.JPG  |center|thumb|50px]]
 
| [[Image:DSC00336.JPG  |center|thumb|50px]]
 
|-
 
|-
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| align="center"|1  
 
| align="center"|1  
 
| align="center"|Misc
 
| align="center"|Misc
 +
| align="center"|
 
| align="center"|
 
| align="center"|
 
| align="center"|
 
| align="center"|

Revision as of 16:07, 3 December 2006

Contents

Executive Summary

Introduction

The Fuji Waterproof Disposable Camera is a product designed to be user friendly, simple and easy to use under harsh conditions. The camera works just like any other conventional film camera whereby light enters thru the main lens and the image taken gets exposed on a film. The only difference between a normal camera and the disposable camera is that the latter has no power source and all of the parts work mechanically. The other distinct difference is that it also has waterproofing capabilities up to a specfied depth. The disposable camera is design for a single use with the film providing 27 exposures per use. The design of the whole system makes the camera robust and tough for outdoor activities.

Group Members

  • Chung, Jun Young
  • Deyo, Raymond (Wiki Page Master & Group Leader)
  • Gomez, Adrian (Wiki Page Master)
  • Heath, Vatsana (Disassembly,CAD Work)
  • Lewczyk, Tomasz (Assembly)

Before Disassembly

trial

Parts

The table belows lists the Bill of Materials for the disposable camera:

Table 3.1: Disposable Camera Bill of Materials
Part # Part Name # Req'd Mat'l Reason of Material Used Manufacturing Process Ease or Difficulty of Disassembly Image
1 Paper Case 1 Paper Fairly cheap, easy to produce, More durable and stronger than plastic Printing and Folding
DSC00097.JPG
2 Plastic Packing 1 Plastic Very cheap, easy to produce, since outter box already had durability, no need to have thick wall for inner one
DSC00104.JPG
3 Waterproof Strap 1 Plastic Light and Waterproof Plastic Shaping
DSC00131.JPG
4 Front Waterproof Cover 1 Plastic Light, Waterprrof and gives good transparent feeling as well. If Glass was used, it would be more costy, heavy and fragile. Injection Molding
DSC00188.JPG
5 Back Waterproof Cover 1 Plastic Light, Waterprrof and gives good transparent feeling as well. If Glass was used, it would be more costy, heavy and fragile. Injection Molding
DSC00134.JPG
6 Waterproof Seal 1 Rubber Best material since it has low production price yet provides more than enough force to tighten things together. Injection Molding
DSC00136.JPG
7 Shutter Release Arm 1 Plastic Cheap and easy to produce since Plastic is very easy to be used in Injection Molding Injection Molding
DSC00178.jpg
8 Film Spindle 1 ABS Plastic Cheap and easy to produce since Plastic is very easy to be used in Injection Molding Injection Molding
Film spindle.JPG
9 Shutter Release Clip 1 Plastic Cheap and easy to produce since Plastic is very easy to be used in Injection Molding Injection Molding
DSC00157.JPG
10 Shutter Release Seal 1 Rubber Seals and insulates well after tightened Injection Molding
DSC00182.JPG
11 Shutter Release Spring 1 Steel Gives strong enough force to function as a spring when shaped. Steel Shaping
DSC00169.JPG
12 Outer Film Spindle 1 Plastic Easy to mold to produce massive amount of same part Injection Molding
DSC00202.JPG
13 Outer Film Spindle Seal 1 Rubber Seals very well after tightened Injection Molding
Seal2.JPG
14 Front Chasis 1 Plastic maintains its own shape well, fair weight and durability Injection Molding
DSC00209.JPG
15 Camera Lens 1 Plastic One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. Injection Molding
Cameralens.JPG
16 Front Viewfinder 1 Plastic One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. Injection Molding
Frontviewfinder.JPG
17 Back Viewfinder 1 Plastic One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. Injection Molding
Backviewfinder.JPG
18 Magnifier 1 Plastic One of the best material to make transparent parts, less easy to be broken compared to glass, light weight. Injection Molding
Magnifier.JPG
19 Frame Counter 1 Plastic Provides good grip with high enough friction force when spun with fingers. (Not slippery) Injection Molding
DSC00265.JPG
20 Top Film Advance Lock 1 Plastic Stretches fair amount in order to open and shut. Also creates good "clicking" noise when shut Injection Molding
DSC00275.JPG
21 Film Advance Lock Spring 1 Steel Has strong spring constant when shaped into springs which will provide large force to maintain lock Steel Shaping
Filmadvancelockspring.JPG
22 Bottom Film Advance Lock 1 Plastic Stretches fair amount in order to open and shut. Also creates good "clicking" noise when shut Injection Molding
DSC00288.JPG
23 Film Advance Gear Trigger 1 Plastic Easy to be molded, easy and cheap to mass produce Injection Molding
DSC00297.JPG
24 Film Advance Gear 1 Plastic Easy to be molded, easy and cheap to mass produce Injection Molding
Filmadvancegear.JPG
25 Lens Mount 1 Plastic Easy to be molded, easy and cheap to mass produce Injection Molding
DSC00304.JPG
26 Shutter Cover Spring 1 Steel Functions as a spring very well after shaped into it Steel Shaping
DSC00311.JPG
27 Shutter Cover 1 Plastic Waterproof. Injection Molding
DSC00315.JPG
28 Back Inner Shell 1 Plastic has good durability and easy for users to notify that it's closed by giving off good "click" sound Injection Molding
DSC00330.JPG
29 Inner Film Spindle 1 Plastic Easy to be molded, easy and cheap to mass produce Injection Molding
DSC00336.JPG
30 Film 1 Various Materials Various Process
DSC00331.JPG
31 Inner Film Spindle 1 Plastic Easy to be molded, easy and cheap to mass produce Injection Molding
DSC00336.JPG
32 Tools used for Disassembly 1 Misc
DSC00342.JPG

Files

Shutter Release Animation

Shutter Release Animation

Class Presentation

Personal tools