Component Summary -(Group 10)
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| − | [[Gate 3 - Product Analysis (Group 10)]] | + | Back to Gate 3 Home Page: [[Gate 3 - Product Analysis (Group 10)]] |
| + | |||
| + | == '''Introduction''' == | ||
| + | |||
| + | In this section we documented all of the product’s components. In addition to an image of the component, | ||
| + | we also identified the component’s function, materials used, manufacturing processes used,an model. As well as the | ||
| + | number of times the components is used. This Parts List is the base List which we included in gate two, but now includes the added information mentioned to clarify part details. | ||
| + | |||
| + | |||
| + | == Parts List == | ||
{|border="1" cellpadding="2" | {|border="1" cellpadding="2" | ||
| Line 75: | Line 84: | ||
||1||[[File:Part_11_group_10.png|80px]] | ||1||[[File:Part_11_group_10.png|80px]] | ||
|- | |- | ||
| − | | #12||Scoop Snow Angle Adjuster and Lever||This | + | | #12||Scoop Snow Angle Adjuster and Lever|| |
| + | *This scoop is used to adjust the angle at which the snow leaves the blower. This is done through the use of a series of holes in the Vertical Snow Shoot (#117) which allows the lever on the scoop to insert into to set the angle. | ||
| + | *The scoop is made out of steel. | ||
| + | *The scoop is made by forging,welding, and drilling. | ||
| + | ||1||[[File:Part_12_group_10.png|80px]] | ||
|- | |- | ||
| #13||Engine Cover Casing Front Facing Screw|| | | #13||Engine Cover Casing Front Facing Screw|| | ||
| Line 95: | Line 108: | ||
||2||[[File:Part_15_group_10.png|80px]] | ||2||[[File:Part_15_group_10.png|80px]] | ||
|- | |- | ||
| − | | #16||Engine Cover Right Side||This right side, From the point of view facing the Auger, engine cover held on by screws (# 13,14) is a steel cover which encases the Engine and holds the primer (#16) and Electric started button (#41)||1||[[File:Part_16_group_10.png|80px]] | + | | #16||Engine Cover Right Side|| |
| + | *This right side, From the point of view facing the Auger, engine cover held on by screws (# 13,14) is a steel cover which encases the Engine and holds the primer (#16) and Electric started button (#41) | ||
| + | *The cover is made out of steel. | ||
| + | *The cover is made by forging, welding, and drilling. | ||
| + | ||1||[[File:Part_16_group_10.png|80px]] | ||
|- | |- | ||
| #17||Engine Electric Start Button Mounting Screws|| | | #17||Engine Electric Start Button Mounting Screws|| | ||
| Line 145: | Line 162: | ||
||1||[[File:Part_24_group_10.png|80px]] | ||1||[[File:Part_24_group_10.png|80px]] | ||
|- | |- | ||
| − | | #25||Top Mounting Plate gas tank||This plate is used to secure the gas tank (#24) in place utilizing the Header (#33) and he Engine Block(#49) with the Header Bolts (#23).||1||[[File:Part_25_group_10.png|80px]] | + | | #25||Top Mounting Plate gas tank|| |
| + | *This plate is used to secure the gas tank (#24) in place utilizing the Header (#33) and he Engine Block(#49) with the Header Bolts (#23). | ||
| + | *This plate is made out of steel. | ||
| + | *The plate is by forging and drilling. | ||
| + | ||1||[[File:Part_25_group_10.png|80px]] | ||
|- | |- | ||
| − | | #26||Bottom Gas Tank Mounting Plate||This steel plate is used to support the underside of the gas tank and is mounted to the Engine block (#49) using Bolts (#23) and also bolts (#27).||1||[[File:Part_26_group_10.png|80px]] | + | | #26||Bottom Gas Tank Mounting Plate|| |
| + | *This steel plate is used to support the underside of the gas tank and is mounted to the Engine block (#49) using Bolts (#23) and also bolts (#27). | ||
| + | *This plate is made out of steel. | ||
| + | *The plate is made by forging, welding and drilling. | ||
| + | ||1||[[File:Part_26_group_10.png|80px]] | ||
|- | |- | ||
| #27||Bottom Gas Tank Mounting Plate Bolt|| | | #27||Bottom Gas Tank Mounting Plate Bolt|| | ||
| Line 155: | Line 180: | ||
||1||[[File:Part_27_group_10.png|80px]] | ||1||[[File:Part_27_group_10.png|80px]] | ||
|- | |- | ||
| − | | #28||Top Engine Heat Shield Plate||This | + | | #28||Top Engine Heat Shield Plate|| |
| + | *This plate is held onto the top of the Header (#33) using bolts (#23) | ||
| + | *The plate is made out of steel. | ||
| + | *The plate is made by forging and drilling. | ||
| + | ||1||[[File:Part_28_group_10.png|80px]] | ||
|- | |- | ||
| #29||Pull start Mounting Bolts || | | #29||Pull start Mounting Bolts || | ||
| Line 175: | Line 204: | ||
||2||[[File:Part_31_group_10.png|80px]] | ||2||[[File:Part_31_group_10.png|80px]] | ||
|- | |- | ||
| − | | #32||Large Heat Guard||The large heat guard is mounted to the engine block and header (#32, 33) using bolts (#31) and bolts (#23).||1||[[File:Part_32_group_10.png|80px]] | + | | #32||Large Heat Guard|| |
| + | *The large heat guard is mounted to the engine block and header (#32, 33) using bolts (#31) and bolts (#23). | ||
| + | *The heat guard is made out of steel. | ||
| + | *The heat guard is made by forging,drilling and shaping. | ||
| + | ||1||[[File:Part_32_group_10.png|80px]] | ||
|- | |- | ||
| − | | #33||Header||The | + | | #33||Header|| |
| + | *The header is secured onto the Engine Block (#49) using bolts( #23) and is used a mounting point for plates and guards(#32,25,28) and Spark plug (#22) | ||
| + | *The header is made out of steel. | ||
| + | *The header is made by die casting,and drilling. | ||
| + | ||1||[[File:Part_33_group_10.png|80px]] | ||
|- | |- | ||
| − | | #34||Head Gasket||The Head Gasket is located between the Header (#33) and the Engine Block (#35) and is held in place due to a force created by bolts (#23).||1||[[File:Part_34_group_10.png|80px]] | + | | #34||Head Gasket|| |
| + | *The Head Gasket is located between the Header (#33) and the Engine Block (#35) and is held in place due to a force created by bolts (#23). | ||
| + | *The gasket is made out of aluminum. | ||
| + | *The gasket was made by die casting and drilling. | ||
| + | ||1||[[File:Part_34_group_10.png|80px]] | ||
|- | |- | ||
| − | | #35||Heat Sink Side Plate||This | + | | #35||Heat Sink Side Plate|| |
| + | *This plate is mounted to the side of the engine block (#49) | ||
| + | *The plate is made out of steel. | ||
| + | *The plate was made by forging,drilling and extrusion. | ||
| + | ||1||[[File:Part_35_group_10.png|80px]] | ||
|- | |- | ||
| − | | #36||Muffler||The muffler is connected to the Engine Block(#49) using Bolts (#37)||1||[[File:Part_36_group_10.png|80px]] | + | | #36||Muffler|| |
| + | *The muffler is connected to the Engine Block(#49) using Bolts (#37) and is responsible for letting out the exhaust. | ||
| + | *The muffler is made of steel | ||
| + | *The muffler is made by forging, rolling and drilling. | ||
| + | ||1||[[File:Part_36_group_10.png|80px]] | ||
|- | |- | ||
| #37||Muffler Mounting Screws|| | | #37||Muffler Mounting Screws|| | ||
| Line 191: | Line 240: | ||
||2||[[File:Part_37_group_10.png|80px]] | ||2||[[File:Part_37_group_10.png|80px]] | ||
|- | |- | ||
| − | | #38||Main Engine Pulley||The main Engine pulley is used to power the belt (#114) and is kept in place using key-stock (#39) and is place on the main engine shaft (#50)||1||[[File:Part_38_group_10.png|80px]] | + | | #38||Main Engine Pulley|| |
| + | *The main Engine pulley is used to power the belt (#114) and is kept in place using key-stock (#39) and is place on the main engine shaft (#50) | ||
| + | *The pulley is made out of steel. | ||
| + | *The pulley is made by casting, and grinding. | ||
| + | ||1||[[File:Part_38_group_10.png|80px]] | ||
|- | |- | ||
| − | | #39||Key Stock- Main Pulley||This is a .25’’ | + | | #39||Key Stock- Main Pulley|| |
| + | *This is a .25’’ key stock which is used to restrict rotation between the main drive pulley (#38) and the engine shaft (#50) | ||
| + | *The key-stock is made of steel. | ||
| + | *The key-stock is made by forging and shaping. | ||
| + | ||1||[[File:Part_39_group_10.png|80px]] | ||
|- | |- | ||
| #40||Electric Start mounting Bolts|| | | #40||Electric Start mounting Bolts|| | ||
| Line 201: | Line 258: | ||
||2||[[File:Part_40_group_10.png|80px]] | ||2||[[File:Part_40_group_10.png|80px]] | ||
|- | |- | ||
| − | | #41||Electric Start Motor Assembly||The electric start motor assembly is attached to both the engine block (#49) and cover (#16) using bolts and screws (#40,#17)||1||[[File:Part_41_group_10.png|80px]] | + | | #41||Electric Start Motor Assembly|| |
| + | *The electric start motor assembly is attached to both the engine block (#49) and cover (#16) using bolts and screws (#40,#17) | ||
| + | *The electric start motor is made of steel,other metals, rubber and plastic. | ||
| + | *The electric start is made by forging,drilling, and injection modeling. | ||
| + | |||
| + | ||1||[[File:Part_41_group_10.png|80px]] | ||
|- | |- | ||
| − | | #42||Pull Start Catch||The pull start catch is aluminum cylinder with an attached 17mm nut which transfers the energy from the pull start (#30) to the Shaft (#50). ||1||[[File:Part_42_group_10.png|80px]] | + | | #42||Pull Start Catch|| |
| + | *The pull start catch is aluminum cylinder with an attached 17mm nut which transfers the energy from the pull start (#30) to the Shaft (#50). | ||
| + | *The catch is made out of aluminum. | ||
| + | *The catch is made by forging,extrusion, and drilling. | ||
| + | |||
| + | ||1||[[File:Part_42_group_10.png|80px]] | ||
|- | |- | ||
| #43||Oil Plug Bolt || | | #43||Oil Plug Bolt || | ||
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||4||[[File:Part_45_group_10.png|80px]] | ||4||[[File:Part_45_group_10.png|80px]] | ||
|- | |- | ||
| − | | #46||Engine Mounting plate||This is a steel part which is used as a connection point between the linear drive housing box (#118) to the engine block (#49) using bolts (#45) into part (#49) and bolts (#20) to part (#118).||1||[[File:Part_46_group_10.png|80px]] | + | | #46||Engine Mounting plate|| |
| + | *This is a steel part which is used as a connection point between the linear drive housing box (#118) to the engine block (#49) using bolts (#45) into part (#49) and bolts (#20) to part (#118). | ||
| + | *The mounting plate is made of steel. | ||
| + | *The mounting plate is made by forging and drilling. | ||
| + | ||1||[[File:Part_46_group_10.png|80px]] | ||
|- | |- | ||
| #47||Engine Cover Mounting Bolts|| | | #47||Engine Cover Mounting Bolts|| | ||
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||8||[[File:Part_47_group_10.png|80px]] | ||8||[[File:Part_47_group_10.png|80px]] | ||
|- | |- | ||
| − | | #48||Engine block main cover||The main engine cover is used to cover the engines main components and also hold in the oil. This is an aluminum cover and is held to the engine block(#49) using bolts (#47).||1||[[File:Part_48b_group_10.png|80px]] | + | | #48||Engine block main cover|| |
| + | *The main engine cover is used to cover the engines main components and also hold in the oil. This is an aluminum cover and is held to the engine block(#49) using bolts (#47). | ||
| + | *The engine block cover is made out of aluminum. | ||
| + | *The engine block cover is made by die casting, drilling,and machined with precision. | ||
| + | ||1||[[File:Part_48b_group_10.png|80px]] | ||
|- | |- | ||
| − | | #49||Engine Block||The engine block is an aluminum casing which serves as a mounting point for most of the engines components.||1||[[File:Part_49_group_10.png|80px]] | + | | #49||Engine Block|| |
| + | *The engine block is an aluminum casing which serves as a mounting point for most of the engines components. | ||
| + | *The engine block is made out of aluminum. | ||
| + | *The engine block is made by die casting, drilling,and machined with precision. | ||
| + | ||1||[[File:Part_49_group_10.png|80px]] | ||
|- | |- | ||
| − | | #50||Main Engine Shaft||The engines main shaft runs through the engine block (#49) and also the Main cover (#48). | + | | #50||Main Engine Shaft|| |
| + | *The engines main shaft runs through the engine block (#49) and also the Main cover (#48). It connects to the piston and moves it up and down the combustion chamber.(#61). | ||
| + | *The engine shaft is made out of steel. | ||
| + | *The engine shaft is made by die casting, milling and precision machining. | ||
| + | ||1||[[File:Part_50_group_10.png|80px]] | ||
|- | |- | ||
| − | | #51||Engine Block Main Cover Internal Plates and Screws||These plate and screws connect the internal gear (#52) to the actual plate and the shaft it rotates around which is a part of the (#48).||2||[[File:Part_51_group_10.png|80px]] | + | | #51||Engine Block Main Cover Internal Plates and Screws|| |
| + | *These plate and screws connect the internal gear (#52) to the actual plate and the shaft it rotates around which is a part of the (#48).4 | ||
| + | *The plate is made out of steel. | ||
| + | *The plate is made by forging and extrusion, and drilling. | ||
| + | ||2||[[File:Part_51_group_10.png|80px]] | ||
|- | |- | ||
| − | | #52||Engine Block Main Cover Internal Small Gear||This gear is connected to the Engine Block Main Cover (#48) by one plate connected with two screws (#51). This small gear is interlocked with the Large Gear and cam shaft (#53)||1||[[File:Part_52_group_10.png|80px]] | + | | #52||Engine Block Main Cover Internal Small Gear|| |
| + | *This gear is connected to the Engine Block Main Cover (#48) by one plate connected with two screws (#51). This small gear is interlocked with the Large Gear and cam shaft (#53) | ||
| + | *The gear is made out of plastic, and the pins on them are steel. | ||
| + | *The gear is made by injection molding, and the pins are made by forging and extrusion. | ||
| + | ||1||[[File:Part_52_group_10.png|80px]] | ||
|- | |- | ||
| − | | #53||Engine Block Main Cover Internal Large Gear and Cam Shaft||This gear and cam shaft is rotated by the small gear (#53) and causes the valves (#55) to go up and down.||1||[[File:Part_53_group_10.png|80px]] | + | | #53||Engine Block Main Cover Internal Large Gear and Cam Shaft|| |
| + | *This gear and cam shaft is rotated by the small gear (#53) and causes the valves (#55) to go up and down. | ||
| + | *The camshaft is made out of steel. | ||
| + | *The camshaft is made by die casting, milling, and precision machining. | ||
| + | ||1||[[File:Part_53_group_10.png|80px]] | ||
|- | |- | ||
| #54||Dipstick|| | | #54||Dipstick|| | ||
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||1||[[File:Part_54_group_10.png|80px]] | ||1||[[File:Part_54_group_10.png|80px]] | ||
|- | |- | ||
| − | | #55||Lower (Internal) Valves||These valves were moved up and down by the cam shaft (#53) inside of the engine block (#49)||2||[[File:Part_55_group_10.png|80px]] | + | | #55||Lower (Internal) Valves|| |
| + | *These valves were moved up and down by the cam shaft (#53) inside of the engine block (#49) | ||
| + | *The valves are made out of steel. | ||
| + | *The valves are made by forging and extrusion. | ||
| + | ||2||[[File:Part_55_group_10.png|80px]] | ||
|- | |- | ||
| − | | #56||Valve Springs||These | + | | #56||Valve Springs||These springs are used to pull the valves (#57) down |
| + | *The springs are made out of aluminum. | ||
| + | *The springs are made by machine turning. | ||
| + | ||4||[[File:Part_56_group_10.png|80px]] | ||
|- | |- | ||
| − | | #57||Upper (Outside) Valves||These are the main valves ||2||[[File:Part_57_group_10.png|80px]] | + | | #57||Upper (Outside) Valves|| |
| + | *These are the main valves which let in air gas mixture and release the exhaust. | ||
| + | *The vales are made out of steel. | ||
| + | *These valves are made by forging, extrusion, and milling. | ||
| + | ||2||[[File:Part_57_group_10.png|80px]] | ||
|- | |- | ||
| − | | #58||Valve spring cover|| This | + | | #58||Valve spring cover|| |
| + | *This cover is used to cover the piston chamber which is a part of the engine block (#49). | ||
| + | *The cover is made out of aluminum. | ||
| + | *The cover is made by forging and extrusion. | ||
| + | ||1||[[File:Part_58_group_10.png|80px]] | ||
|- | |- | ||
| − | | #59||Filter Box with Filter From Spring Chamber ||||||[[File:Part_59_group_10.png|80px]] | + | | #59||Filter Box with Filter From Spring Chamber || |
| + | *The filter box filters any excess materials besides the oil flowing to the valve springs. | ||
| + | *The filter box is made of rubber and aluminum. | ||
| + | *The filter box is made by forging, and stamping. | ||
| + | ||||[[File:Part_59_group_10.png|80px]] | ||
|- | |- | ||
| #60||Phillips head Screws for #59|| | | #60||Phillips head Screws for #59|| | ||
| Line 265: | Line 379: | ||
||||[[File:Part_60_group_10.png|80px]] | ||||[[File:Part_60_group_10.png|80px]] | ||
|- | |- | ||
| − | | #61||Gaurd plate behind fly-wheel||This plate is used to prevent objects from getting into the fly-wheel(#63) and is attached with bolts(#62)||1||[[File:Part_61_group_10.png|80px]] | + | | #61||Gaurd plate behind fly-wheel|| |
| + | *This plate is used to prevent objects from getting into the fly-wheel(#63) and is attached with bolts(#62) | ||
| + | *The plate is made out of steel. | ||
| + | *The plate is made by forging, extrusion, and drilling. | ||
| + | ||1||[[File:Part_61_group_10.png|80px]] | ||
|- | |- | ||
|#62||12mm cover bolts|| | |#62||12mm cover bolts|| | ||
| Line 279: | Line 397: | ||
||1||[[File:Part_63_group_10.png|80px]] | ||1||[[File:Part_63_group_10.png|80px]] | ||
|- | |- | ||
| − | |#64||Fuel Filter plug||This plug is used to hold the fuel filter into | + | |#64||Fuel Filter plug|| |
| + | *This plug is used to hold the fuel filter into carburetor(#69) | ||
| + | *The plug is made out of steel. | ||
| + | *The plug is made by being forged and threaded. | ||
| + | ||1|| | ||
[[File:Part_64_group_10.png|80px]] | [[File:Part_64_group_10.png|80px]] | ||
|- | |- | ||
| − | |#66||Piston arm||This | + | |#66||Piston arm|| |
| + | *This part is used to link the piston (#68) to the main drive shaft (#50).This moves the piston up and down the combustion chamber. | ||
| + | *The piston arm is made of aluminum. | ||
| + | *The piston arm is made by forging, extrusion, and milling, and precision machining. | ||
| + | ||1||[[File:Part_66_group_10.png|80px]] | ||
|- | |- | ||
|#67||Piston bolts and C clamp|| | |#67||Piston bolts and C clamp|| | ||
| Line 296: | Line 422: | ||
||1||[[File:Part_68_group_10.png|80px]] | ||1||[[File:Part_68_group_10.png|80px]] | ||
|- | |- | ||
| − | |#69||Carburetor||The carburetor is attached to the main engine block (#49)||1||[[File:Part_69_group_10.png|80px]] | + | |#69||Carburetor|| |
| + | *The carburetor is attached to the main engine block (#49)and controls the amount of fuel and air flow into the combustion chamber. | ||
| + | *The carburetor is made of steel and plastic. | ||
| + | *The carburetor is made by forging, and injection molding. | ||
| + | ||1||[[File:Part_69_group_10.png|80px]] | ||
|- | |- | ||
| #101||Linear Drive Housing Bolts|| | | #101||Linear Drive Housing Bolts|| | ||
| Line 310: | Line 440: | ||
||4||[[File:Part_102_group_10.png|80px]] | ||4||[[File:Part_102_group_10.png|80px]] | ||
|- | |- | ||
| − | | #103||Worm Gear turning control||This worm is used to revolve the vertical shoot (#117) on the auger casing (#119). This gear is gained to the end of the linkage (#4)||1||[[File:Part_103_group_10.png|80px]] | + | | #103||Worm Gear turning control|| |
| + | *This worm is used to revolve the vertical shoot (#117) on the auger casing (#119). This gear is gained to the end of the linkage (#4) | ||
| + | *The worm gear is made out of steel. | ||
| + | *The worm gear is made by forging, drilling, threading, and shaping. | ||
| + | ||1||[[File:Part_103_group_10.png|80px]] | ||
|- | |- | ||
| − | | #104||Handles||These 2 symmetrical handles are held on to the drive enclosure with the mounting bolts (#102) and are used to guide the movement of the snow blower.||2||[[File:Part_104_group_10.png|80px]] | + | | #104||Handles|| |
| + | *These 2 symmetrical handles are held on to the drive enclosure with the mounting bolts (#102) and are used to guide the movement of the snow blower. | ||
| + | *The handles are made out of steel. | ||
| + | *The handles are made by forging, grinding and drilling. | ||
| + | ||2||[[File:Part_104_group_10.png|80px]] | ||
|- | |- | ||
| #105||Linear Drive Underside Plate Mounting Screws|| | | #105||Linear Drive Underside Plate Mounting Screws|| | ||
| Line 320: | Line 458: | ||
||1||[[File:Part_105_group_10.png|80px]] | ||1||[[File:Part_105_group_10.png|80px]] | ||
|- | |- | ||
| − | || #106||Linear Drive Underside Plate||This | + | || #106||Linear Drive Underside Plate|| |
| + | *This plate is connected to the linear drive housing box (#118). It is used to cover the underside of the drive enclosure(#101). | ||
| + | *The plate is made out of steel. | ||
| + | *The plate is made by forging and rolling. | ||
| + | ||1||[[File:Part_106.png|80px]] | ||
|- | |- | ||
| − | | #107||Linear movement Drive Pulley||This pulley is connected to the linear movement drive shaft is connected to the horizontal disk(#135)||1||[[File:Part_107.png|80px]] | + | | #107||Linear movement Drive Pulley|| |
| + | *This pulley is connected to the linear movement drive shaft is connected to the horizontal disk(#135) | ||
| + | *The pulley is made out of steel. | ||
| + | *The pulling is made by injection molding, and drilling. | ||
| + | ||1||[[File:Part_107.png|80px]] | ||
|- | |- | ||
| #108||Wheel Mounting Bolts|| | | #108||Wheel Mounting Bolts|| | ||
| Line 330: | Line 476: | ||
||6||[[File:Part_108.png|80px]] | ||6||[[File:Part_108.png|80px]] | ||
|- | |- | ||
| − | | #109||Wheel Wing Nuts||These 2 large | + | | #109||Wheel Wing Nuts|| |
| + | *These 2 large wing-nuts are used to help secure the drive wheels(#110) to the drive axle. | ||
| + | *The nuts are made out of steel. | ||
| + | *The nuts are made by forging, extrusion, and drilling. | ||
| + | ||2||[[File:Part_109.png|80px]] | ||
|- | |- | ||
| − | | #110||Wheels||These two wheels are a combination of tire and rim and are connected to the drive axle.||2||[[File:Part_110_group_10.png|80px]] | + | | #110||Wheels|| |
| + | *These two wheels are a combination of tire and rim and are connected to the drive axle. | ||
| + | *The wheel rims are made out of steel and the wheels out of rubber. | ||
| + | *The rims are made by forging, extrusion and drilling. | ||
| + | ||2||[[File:Part_110_group_10.png|80px]] | ||
|- | |- | ||
| #111||Auger Bering/ Mounting Bolts|| | | #111||Auger Bering/ Mounting Bolts|| | ||
| Line 346: | Line 500: | ||
||2||[[File:Part_112_group_10.png|70px]] | ||2||[[File:Part_112_group_10.png|70px]] | ||
|- | |- | ||
| − | | #113||Auger Drive Pulley||This | + | | #113||Auger Drive Pulley|| |
| + | *This pulley is rotated by the auger drive belt(#114) and in turn, rotates the auger shaft to turn the blades. | ||
| + | *The pulley is made out of steel. | ||
| + | *The pulley is made by injection molding and drilling. | ||
| + | ||1||[[File:Part_113_group_10.png|80px]] | ||
|- | |- | ||
| − | | #114||Auger Drive Belt||This toothed-rubber belt is what rotates the auger drive pulley (#113).||1||[[File:Part_114_group_10.png|80px]] | + | | #114||Auger Drive Belt|| |
| + | *This toothed-rubber belt is what rotates the auger drive pulley (#113). | ||
| + | *The belt is made out of rubber. | ||
| + | *The belt is made by machining. | ||
| + | ||1||[[File:Part_114_group_10.png|80px]] | ||
|- | |- | ||
| #115||Auger Output Plate Mounting Bolt|| | | #115||Auger Output Plate Mounting Bolt|| | ||
| Line 356: | Line 518: | ||
||3||[[File:Part_115_group_10.png|80px]] | ||3||[[File:Part_115_group_10.png|80px]] | ||
|- | |- | ||
| − | | #116||Auger Output Plate||This | + | | #116||Auger Output Plate|| |
| + | *This plate covers the hole for the auger shaft. | ||
| + | *The plate is made out of steel. | ||
| + | *The plate is made by forging,extrusion, and drilling. | ||
| + | ||1||[[File:Part_116_group_10.png|80px]] | ||
|- | |- | ||
| − | | #117||Vertical Snow Chute||This shoot is used to direct the shooting snow in the desired direction. This part is connected to the bottom chute.||1||[[File:Part_117_group_10.png|80px]] | + | | #117||Vertical Snow Chute|| |
| + | *This shoot is used to direct the shooting snow in the desired direction. This part is connected to the bottom chute. | ||
| + | *The shoot is made out of steel. | ||
| + | *The shoot is made by forging, welding, and drilling. | ||
| + | ||1||[[File:Part_117_group_10.png|80px]] | ||
|- | |- | ||
| − | | #118||Linear Drive Housing Box||This | + | | #118||Linear Drive Housing Box|| |
| + | *This housing is what contains all of the internal components of the linear drive assembly are held in and mounted to. | ||
| + | *The housing is made out of steel. | ||
| + | *The housing is made by steel sheet beings stamped, bent and welded together. | ||
| + | ||1||[[File:Part_118_group_10.png|80px]] | ||
|- | |- | ||
| − | | #119||Auger Drive Casing ||This is the housing for the components of the auger drive assembly.||1||[[File:Part_119_group_10.png|80px]] | + | | #119||Auger Drive Casing || |
| + | *This is the housing for the components of the auger drive assembly. | ||
| + | *The housing for the components is made out of steel. | ||
| + | *The housing and the components are made by forging, stamping, milling, welding, and drilling. | ||
| + | ||1||[[File:Part_119_group_10.png|80px]] | ||
|- | |- | ||
| − | | #120||Chute nuts, bolts, washers and spacers||These | + | | #120||Chute nuts, bolts, washers and spacers|| |
| + | *These parts were removed with a 3/8th inch wrench and are used to mount the chute to the spacers (#121). | ||
| + | *These parts are made out of steel. | ||
| + | *Parts are made by forging, threading, and extrusion. | ||
| + | ||6||[[File:Part_120_group_10.png|80px]] | ||
|- | |- | ||
| − | | #121||Bottom Chute||This chute is welded to its gear base (#122) which allows it to rotate in the desired direction.||1||[[File:Part_121_group_10.png|80px]] | + | | #121||Bottom Chute|| |
| + | *This chute is welded to its gear base (#122) which allows it to rotate in the desired direction. | ||
| + | *The chute is made out of steel. | ||
| + | *The chute is made by stamping the steel and shaping the chute. | ||
| + | ||1||[[File:Part_121_group_10.png|80px]] | ||
|- | |- | ||
| − | | #122||Gear Base of Chute||The gear base for the chute is welded to the chute (#121) and is what allows the chute system to rotate and maintain its position and direction.||1||[[File:Part_122_group_10.png|80px]] | + | | #122||Gear Base of Chute|| |
| + | *The gear base for the chute is welded to the chute (#121) and is what allows the chute system to rotate and maintain its position and direction. | ||
| + | *The gear base is made out of steel. | ||
| + | *The gear base is made by stamping steel and then milling the gears. | ||
| + | ||1||[[File:Part_122_group_10.png|80px]] | ||
|- | |- | ||
| − | | #123||Auger Blade Bolts||These steel bolts connect the Auger Blades (#) to Auger Shaft (#). ||2||[[File:Part_123_group_10.png|80px]] | + | | #123||Auger Blade Bolts|| |
| + | *These steel bolts connect the Auger Blades (#) to Auger Shaft (#). | ||
| + | *These bolts are made out of steel. | ||
| + | *Bolts are made by first being forged then threaded. | ||
| + | ||2||[[File:Part_123_group_10.png|80px]] | ||
|- | |- | ||
| − | | #124||Gear Box Bolts and Washers||These steel bolts and washers were removed with a 12mm wrench and connect the gear box cover to the gear box auger shaft (#).||4||[[File:Part_124_group_10.png|80px]] | + | | #124||Gear Box Bolts and Washers|| |
| + | *These steel bolts and washers were removed with a 12mm wrench and connect the gear box cover to the gear box auger shaft (#). | ||
| + | *These parts are made out of steel. | ||
| + | *These parts are made by forging and threading, and stamping. | ||
| + | ||4||[[File:Part_124_group_10.png|80px]] | ||
|- | |- | ||
| − | | #125||Gear Box Auger Shaft Grease Plug||Removed with a 11mm wrench. Used to plug the auger shaft so grease can’t seep out.||1||[[File:Part_125_group_10.png|80px]] | + | | #125||Gear Box Auger Shaft Grease Plug|| |
| + | *Removed with a 11mm wrench. Used to plug the auger shaft so grease can’t seep out. | ||
| + | *The plug is made out of steel. | ||
| + | *Plug is made by first being forged then threaded. | ||
| + | ||1||[[File:Part_125_group_10.png|80px]] | ||
|- | |- | ||
| − | | #126||Oil Plug Gear Box Auger Shaft||This plug is used to ensure that oil doesn’t leak out of the auger-gearbox and was removed with a 10 mm wrench.||1||[[File:Part_126_group_10.png|80px]] | + | | #126||Oil Plug Gear Box Auger Shaft|| |
| + | *This plug is used to ensure that oil doesn’t leak out of the auger-gearbox and was removed with a 10 mm wrench. | ||
| + | *The plug is made out of steel. | ||
| + | *The plug was made by forging,threading, and extrusion. | ||
| + | ||1||[[File:Part_126_group_10.png|80px]] | ||
|- | |- | ||
| − | | #127||Auger Fan||This | + | | #127||Auger Fan|| |
| + | *This fan is used to force the snow into and through the chute (#121/#117)and is mounted to the auger fan shaft (#128) | ||
| + | *The fan is made out of steel. | ||
| + | *The fan is made by die casting, and grinding. | ||
| + | ||1||[[File:Part_127_group_10.png|80px]] | ||
|- | |- | ||
| − | | #128||Auger Fan Shaft||This | + | | #128||Auger Fan Shaft|| |
| + | *This shaft is mounted to the auger fan (#127) and is what rotates the fan and allows it to force the snow into the chute (#121/#117) | ||
| + | *The shaft is made out of steel. | ||
| + | *The shaft is made by die casting, grinding, and drilling. | ||
| + | ||1||[[File:Part_128_group_10.png|80px]] | ||
|- | |- | ||
| − | | #129||Stabilizing Rod with Pins||This | + | | #129||Stabilizing Rod with Pins|| |
| + | *This rod is used to stabilize the linear drive enclosure and is held in place with pins. | ||
| + | *The rod is made of steel. | ||
| + | *The rod is made by machining, and drilling. | ||
| + | ||2||[[File:Part_129_group_10.png|80px]] | ||
|- | |- | ||
| − | | #130||Nuts and Bolts Set||These | + | | #130||Nuts and Bolts Set|| |
| + | *These nuts and bolts are used to hold the small gear to the case which is located between the Augers(#139) 1(2 inch bolt) | ||
| + | *The nuts and bolts are made of steel. | ||
| + | *The nuts and bolts are made by forging and threading. | ||
| + | ||1||[[File:Part_130_group_10.png|80px]] | ||
|- | |- | ||
| − | | #131||Clutch ||This device is used to lift the shaft connected to the vertical disk (#137) and allow it to slide to the left or right and the lower to touch the horizontal disk.||1||[[File:Part_131_group_10.png|80px]] | + | | #131||Clutch || |
| + | *This device is used to lift the shaft connected to the vertical disk (#137) and allow it to slide to the left or right and the lower to touch the horizontal disk. | ||
| + | *The clutch is made out of steel. | ||
| + | *The clutch is made by it being stamped and drilled. | ||
| + | ||1||[[File:Part_131_group_10.png|80px]] | ||
|- | |- | ||
| − | | #132||Small Belt Pulleys/ nuts and bolts||These small steel pulleys are idler pulleys for the larger belts. The corresponding nuts, bolts, and washers are used to secure the pulleys to their corresponding arm. (steel 1 inch long bolts)||2||[[File:Part_132_group_10.png|80px]] | + | | #132||Small Belt Pulleys/ nuts and bolts|| |
| + | *These small steel pulleys are idler pulleys for the larger belts. The corresponding nuts, bolts, and washers are used to secure the pulleys to their corresponding arm. (steel 1 inch long bolts) | ||
| + | *The parts are made out of steel. | ||
| + | *The parts are made by forging,threading,drilling, and extrusion. | ||
| + | ||2||[[File:Part_132_group_10.png|80px]] | ||
|- | |- | ||
| − | | #133||Rpm Disk Control||This device is used to control the | + | | #133||Rpm Disk Control|| |
| + | *This device is used to control the rpm of the vertical disk (#137) | ||
| + | *The disk control is made out of steel. | ||
| + | *The dis control is made by forging, welding, extrusion and drilling. | ||
| + | ||1||[[File:Part_133_group_10.png|80px]] | ||
|- | |- | ||
| − | | #134||Nuts and Machine Screws for Differential||These | + | | #134||Nuts and Machine Screws for Differential|| |
| + | *These machine screws, nuts and lock washers are used to hold the case for the differential together. (3/8 inch screws) | ||
| + | *The screws, nuts and washers are made of steel. | ||
| + | *The screws, nuts and washers are made by forging, extrusion, and threading. | ||
| + | ||6||[[File:Part_134_group_10.png|80px]] | ||
|- | |- | ||
| − | | #135||Horizontal Disk||This disk is what supplies the rotational energy to the vertical disk(#137) and in turn the whole drive assembly.||1||[[File:Part_135_group_10.png|80px]] | + | | #135||Horizontal Disk|| |
| + | *This disk is what supplies the rotational energy to the vertical disk(#137) and in turn the whole drive assembly. | ||
| + | *The disk is made out of steel. | ||
| + | *The disk is made by forging, extrusion, and milling. | ||
| + | ||1||[[File:Part_135_group_10.png|80px]] | ||
|- | |- | ||
| − | | #136||Spring||This steel spring keeps the vertical disk shaft(#137) in place and tension when the clutch(#131) is engaged.||1||[[File:Part_136_group_10.png|80px]] | + | | #136||Spring|| |
| + | *This steel spring keeps the vertical disk shaft(#137) in place and tension when the clutch(#131) is engaged. | ||
| + | *The spring is made of steel. | ||
| + | *The spring is made by machine turning. | ||
| + | ||1||[[File:Part_136_group_10.png|80px]] | ||
|- | |- | ||
| − | | #137||Vertical Disk and Assembly||The vertical disk assembly what receives the rotational energy from the horizontal disk(#135) and moves to alter speed, torque and direction. ||1||[[File:Part_137_group_10.png|80px]] | + | | #137||Vertical Disk and Assembly|| |
| + | *The vertical disk assembly what receives the rotational energy from the horizontal disk(#135) and moves to alter speed, torque and direction. | ||
| + | *The assembly is mostly made out of steel, with a rubber strip around the wheel. | ||
| + | *The assembly is made by forging, stamping, rolling, drilling, extrusion, and drawing. | ||
| + | ||1||[[File:Part_137_group_10.png|80px]] | ||
|- | |- | ||
| − | | #138||Metal Plate Gear Chain ||This small steel chain is what rotates the main drive axle and turns the wheels.||1||[[File:Part_138_group_10.png|80px]] | + | | #138||Metal Plate Gear Chain || |
| + | *This small steel chain is what rotates the main drive axle and turns the wheels. | ||
| + | *The parts are made of steel. | ||
| + | *The gear and the steel component is made by forging, extrusion, milling, and drilling. The chain is made by machine pressing. | ||
| + | ||1||[[File:Part_138_group_10.png|80px]] | ||
|- | |- | ||
| − | | #139||Auger Blades||This part consists of steel blades mounted to the auger shaft (#and are what is rotated to dig through the snow.||2||[[File:Part_139_group_10.png|80px]] | + | | #139||Auger Blades|| |
| + | *This part consists of steel blades mounted to the auger shaft (#and are what is rotated to dig through the snow. | ||
| + | *The blades are made out of steel. | ||
| + | *The blades are made by die casting, drilling and grinding. | ||
| + | ||2||[[File:Part_139_group_10.png|80px]] | ||
|- | |- | ||
| − | | #140||Auger Shaft||This | + | | #140||Auger Shaft|| |
| + | *This shaft is what is connected to the auger fan shaft (#128) and in turn is rotated to spin the auger blades (#138) | ||
| + | *The shaft is made out of steel. | ||
| + | *The shaft is made by die casting, and the gear is made by forging and milling. | ||
| + | ||1||[[File:Part_140_group_10.png|80px]] | ||
Latest revision as of 11:22, 19 November 2012
Back to Gate 3 Home Page: Gate 3 - Product Analysis (Group 10)
Introduction
In this section we documented all of the product’s components. In addition to an image of the component, we also identified the component’s function, materials used, manufacturing processes used,an model. As well as the number of times the components is used. This Parts List is the base List which we included in gate two, but now includes the added information mentioned to clarify part details.