Toastmaster Hand-Held Mixer

From GICL Wiki
Revision as of 13:06, 16 August 2006 by M Castellani (Talk | contribs)

Jump to: navigation, search
Figure 1: Mixer fully assembled

Contents

Description

Toastmaster THM5100 Hand-Held Mixer

  • 5-speed
  • 100-watt
  • 2 mixing beaters


It has 24 distinct parts.

How It Works

The controls on the mixer step up or down the power to the motor which in turn controls the speed of the mixer beaters. The motor, housed inside the cage, draws electrical power from the cord and in turn converts it to mechanical power. The white piece holds the motor brushes. The motor is connected rigidly to a shaft which runs the length of the mixer. The shaft, held in place by the ball, is threaded and geared with the two gage mixers, which are connected to the mixer prongs. As the shaft rotates, the threads turn the gears on the gage mixers and rotate the mixer prongs. The plastic shaft piece holds the gage mixer and prongs rigidly in place. The end of the shaft is connected to the fan, so as the motor rotates faster, so does the fan without any additional input. The fan draws air in through the slots in the bottom cover and pushes it through the length of the assembly and out the rear slots.

Parts

The table belows lists the Bill of Materials for the hand-held mixer:

Table 1: Toastmaster Mixer Bill of Materials
Part # Part Name # Req'd Mat'l Manufacturing Process Image
1 Ball 1 ABS Plastic Injection Molding File:Mixer Ball.tiff
2 Bottom Cover 1 ABS Plastic Injection Molding File:Mixer Bottom Cover.tiff
3 Bronze Controller 1 Bronze Casting File:Mixer Bronze Controller.tiff
4 Brush 2 Iron Casting File:Mixer Brush.tiff
5 Cage for Motor 1 1040 Steel Casting File:Mixer Cage for Motor.tiff
6 Claw Shaped Core for Mixer Motor 1 ABS Plastic Injection Molding File:Mixer Claw Shaped Core for Mixer Motor.tiff
7 Controls 1 ABS Plastic Injection Molding File:Mixer Controls.tiff
8 Fan 1 ABS Plastic Injection Molding File:Mixer Fan.tiff
9 Gage Holder 2 ABS Plastic Injection Molding File:Mixer Gage Holder.tiff
10 Gage Mixer 2 ABS Plastic Injection Molding File:Mixer Gage Mixer.tiff
11 Inside Motor 1 Iron, Copper, Steel, ABS Plastic Casting, Forming, Machining, Injection Molding File:Mixer Inside Motor.tiff
12 Large Round Head Bolt 2 1040 Steel Machining File:Mixer Large Round Head Bolt Screw.tiff
13 Mixer Beaters 2 Stainless Steel Casting File:Mixer Mixer Prongs.tiff
14 Plastic Washer 2 ABS Plastic Injection Molding File:Mixer Plastic Washer.tiff
15 Plastic Washer 2 2 ABS Plastic Injection Molding File:Mixer Plastic Washer 2.tiff
16 Plastic Washer 3 1 ABS Plastic Injection Molding File:Mixer Plastic Washer 3.tiff
17 Shafts for Mixer Beaters 1 ABS Plastic Injection Molding File:Mixer Shafts for Mixer Prongs.tiff
18 Short Round Head Screw 6 1040 Steel Machining File:Mixer Short Round Head Screw.tiff
19 Spring 2 1040 Steel Forming File:Mixer Spring.tiff
20 Thin Plastic Washer 1 ABS Plastic Injection Molding File:Mixer Thin Plastic Washer.tiff
21 U-Shaped Plastic Piece 1 ABS Plastic Injection Molding File:Mixer U-Shaped Plastic Piece.tiff
22 Velocity Control 1 ABS Plastic Injection Molding File:Mixer Velocity Control.tiff
23 White Piece for Mixer 1 ABS Plastic Injection Molding File:Mixer White Piece for Mixer.tiff
24 Top Cover 1 ABS Plastic Injection Molding File:Mixer Cover.tiff

Disassembly

Mixer Disassembly Animation
Right click on the link and "Save as" to download (.wmv format)

Files

3D Models

3D Models as Alibre AD_PRT Files

3D Models as ACIS Format

3D Models as IGS Format

3D Models as STL Format

3D Models as STP Format


2D Drawings

2D Drawings in Alibre AD_DRW format

2D Drawings in STP format

2D Drawings as tiff pictures


Mixer Assembly

AD_ASM, ACIS, STP, STL format

Back End Assembly

Claw and Shaft Assembly

Control Assembly

Full Mixer Assembly

Motor and Fan Assembly

Cover Assembly


Table 2: List of Models for Download
(Zipped ACIS, IGS, STL, STP, AD_PRT Files)
Part # Part Name Image 3D Models 2D Drawings
1 Ball File:Mixer Ball.tiff 3D Package 2D Package
2 Bottom Cover File:Mixer Bottom Cover.tiff 3D Package 2D Package
3 Bronze Controller File:Mixer Bronze Controller.tiff 3D Package 2D Package
4 Brush File:Mixer Brush.tiff 3D Package 2D Package
5 Cage for Motor File:Mixer Cage for Motor.tiff 3D Package 2D Package
6 Claw Shaped Core for Motor File:Mixer Claw Shaped Core for Mixer Motor.tiff 3D Package 2D Package
7 Controls File:Mixer Controls.tiff 3D Package 2D Package
8 Fan File:Mixer Fan.tiff 3D Package 2D Package
9 Gage Holder File:Mixer Gage Holder.tiff 3D Package 2D Package
10 Gage Mixer File:Mixer Gage Mixer.tiff 3D Package 2D Package
11 Inside Motor File:Mixer Inside Motor.tiff 3D Package 2D Package
12 Large Round Head Bolt File:Mixer Large Round Head Bolt Screw.tiff 3D Package 2D Package
13 Plastic Washer File:Mixer Plastic Washer.tiff 3D Package 2D Package
14 Plastic Washer 2 File:Mixer Plastic Washer 2.tiff 3D Package 2D Package
15 Plastic Washer 3 File:Mixer Plastic Washer 3.tiff 3D Package 2D Package
16 Mixer Beaters File:Mixer Mixer Prongs.tiff 3D Package 2D Package
17 Mixer Shafts for Beaters File:Mixer Shafts for Mixer Prongs.tiff 3D Package 2D Package
18 Short Round Head Screw File:Mixer Short Round Head Screw.tiff 3D Package 2D Package
19 Spring File:Mixer Spring.tiff 3D Package 2D Package
20 Thin Plastic Washer File:Mixer Thin Plastic Washer.tiff 3D Package 2D Package
21 U Shaped Plastic Piece File:Mixer U-Shaped Plastic Piece.tiff 3D Package 2D Package
22 Velocity Control File:Mixer Velocity Control.tiff 3D Package 2D Package
23 White Piece File:Mixer White Piece for Mixer.tiff 3D Package 2D Package
24 Top Cover File:Mixer Cover.tiff 3D Package 2D Package